There are 4 owner-reported fuel system complaints for the 2004 Chrysler PT Cruiserin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
THE FUEL LINE CLIP FELL OFF ALLOWING GASOLINE TO SPILL ONTO LOWER PART OF THE ENGINE. THE CAR WOULD NOT RUN AND WAS TOWED TO A CHRYSLER DEALER AND REPAIRED BY PUTTING ON A NEW "REVISED" FUEL LINE CLIP. THE OLD PART WAS NOT ON THE CAR WHEN THE FAILURE OCCURRED. *TR
SINCE MY PURCHASE OF THIS 2004 PT CRUISER LESS THAN 5 MONTHS AGO, CAR CONTINUOUSLY LURCHES AT STOP LIGHTS, AND IF I DID NOT HAVE BRAKE COMPLETELY DEPRESSED WOULD RESULT IN AN ACCIDENT. ALSO, WHEN ACCELERATING VERY SLUGGISH AS IF IT IS NOT GETTING ANY GAS FOR A PERIOD OF TIME..... *TR
ON OCTOBER 4, 2006, I HAD NOTICED THAT MY FUEL GAUGE ON THE PT CRUISER WAS STILL READING FULL AND I KNEW AFTER DRIVING IT FOR A WEEK IT SHOULD BE READING EMPTY. I ALSO NOTICED THAT WHEN I ACCELERATED, THE GAUGE READ "FULL" BUT WHEN I PUT ON THE BRAKES IT WOULD READ "EMPTY"; IT EVEN READ 1/2 FULL A COUPLE OF TIMES. ON OCTOBER 5,2006, I TOOK THE CAR BACK TO DAVE DENNIS CHRYSLER JEEP AND DODGE TO HAVE IT REPAIRED. ACCORDING TO THE WORKORDER, THE DEALER REPLACED THE "FUEL SENDING UNIT". AT THAT TIME, I HAD ALSO ASKED FOR THEIR FREE 16 POINT CHECK WHICH INVOLVES CHECKING FLUID LEVELS AND TIRE AIR PRESSURE, ETC. THIS SERVICE WAS NOT PERFORMED BECAUSE THE NEXT MORNING WE HAD TO STOP FROM OUR ROAD TRIP TO PUT AIR IN ALL 4 TIRES. THE FRONT PASSENGER ONLY HAD 10PSI IN IT. ON OCTOBER 27, 2006 I HAD TO RETURN THE CAR TO THE DEALER AGAIN AFTER I HAD FILLED THE GAS TANK TO CAPACITY. THE FUEL GUAGE WAS ONLY READING 3/4 FULL. ONCE AGAIN THEY REMOVED AND REPLACED THE "FUEL SENDING UNIT". I HAVE ALSO HAD PROBLEMS WITH THE HATCH DOOR ON THE PT. YOU HAVE TO USE MORE THAN NORMAL FORCE TO MAKE SURE IT IS CLOSED SECURELY. IF YOU USE REGULAR FORCE TO CLOSE THE HATCH, THE DOOR IS FLUSHED WITH THE REST OF THE CAR BUT THE SENSOR LIGHT COMES ON STATING THAT THE DOOR IS NOT CLOSED CORRECTLY. I HAVE NOTICED THAT ALONG THE STRESS POINTS ON THE HATCH DOOR THE PAINT HAD CRACKED. THE BODY SHOP SANDED AND REPAINTED THE DOOR BUT SAID THE FORCE USED TO SHUT THE DOOR IS A "FACTORY" ISSUE. *NM
DT*: THE CONTACT STATED THE TIRES ON THE VEHICLE CONTINUALLY LOST AIR. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION NUMEROUS TIMES. THE DEALER REPLACED ALL 4 TIRES AND A RIM; HOWEVER, THE PROBLEM STILL PERSISTED. ALSO, THE VEHICLE MANIFESTED REMOTE CONTROL PROBLEMS, AS WELL A CRACKED WINDSHIELD A BROKEN GAS TANK. IN ADDITION RACK AND PINION STEERING WAS DEFECTIVE, AND POWER STEERING FLUID WAS LEAKING. *AK
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 25, 2026