There are 32 owner-reported suspension complaints for the 1991 Ford Explorerin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
WHILE DRIVING 10 MPH AFTER HEARING A STRANGE DRAGGING NOISE MY LEFT WHEEL CAME OFF AFTER RETREIVING THE TIRE I NOTICED THE ROTOR BRAKE CHAMBER WAS STILL BOLTED TIGHTLY TO THE WHEEL SOME BEARINGS LOOKED LIKE THEY HAD FALLEN OUT THE BRAKE LINE WAS SNAPPED THE SUSPENTION AROUND THE WHEEL WAS BROKEN I HAD THE VEHICLE TOWED BY MY TRIPLE AAA TOWING COMPANY RENTED A CAR AND USED THE INTERNET TO INVESTIGATE AND MAKE THIS REPORT BECAUSE IT LOOKS LIKE AN MANUFACTURES DEFAULT I ALSO TOOK PICTURES AND HAVE NOT WORKED ON THE VEHICLE I AM WAAITING YOUR RESPONSE SO I CAN GET AN ESTIMATE FROM AN CERTIFIED MECHANIC AS OF YET I HAVE NOT CONSULTED AN ATTORNEY. *AK
MVA, DAMAGE TO REAREND & DRIVETRAIN; DRIVERSEAT & SEATBELT POSS. COMPROMISED. *AK
WHILE TRAVELING 55MPH ON HIGHWAY AND WITHOUT PRIOR WARNING LEFT REAR WHEEL BEARING LOCKED UP, AND REAR END LIFTED UP . DEALERSHIP WAS AWARE OF PROBLEM.*AK
FRAME HAS BROKEN AT RADIUS ARM. *AK *JB
HAVE HAD 3 CERTIFIED MECHANICS LOOK AT THIS VECHICAL ALL WITH THE SAME CONCLUSION THE RADIAL ARM BUSHINGS HAVE PREMATURLY FAILED DUE TO A DEFFECT WHEN CAR WAS BUILT.*AK
INHERENT DESIGN FLAW IN 1991-1994 FORD 4X4 EXPLORER MODELS, WHEELS BEARINGS CAN COME LOOSE AND RESULT IN WHEEL FAILURE AND POSSIBLE ACCIDENT. DESIGN FLAW ALLOWS LOCKING NUT TO WORK LOOSE WHEN UNDER LOADS SUCH AS OFF-RAOD USE OR LARGER OFF-ROAD TIRES.*AK
THERE IS A VIBRATION THAT OCCURS AT SPEEDS BETWEEN 65MPH AND 70MPH. VIBRATION WAS PRESENT WITH OLD TIRES AND DID NOT GO AWAY WITH A NEW SET ON RIMS AND TIRES. ENGINE COOLING PROBLEM, ESPECIALLY FAN CLUTCH FROZE, CAUSING THE FAN ITSELF TO DEVELOP STRESS CRACKS. HAD TO REPLACE BOTH UNITS. *AK
FRONT BRAKE ROTORS AND CALIPERS FAILED. ALSO, REPLACED RADIUS ARM AND BUSHINGS.
REAR SUSPENSION FAILED.
METAL RADIUS ARM FRAME HANGER IS CRACKED AND METAL CRYSTALLIZED. *AK CONSUMER STTES THIS PART HOLDS THE AXLE IN PLACE.*JB
RADIUS ARM BUSHINGS MALFUNCTIONED. IN ADDITION, PREMATURE WEAR OF BRAKE PADS. *AK
POOR DESIGN OF HUBS PREVENTED VEHICLE FROM SWITCHING TO 4-WHEEL DRIVE WHILE DRIVING UPHILL. *DH
FRONT END SHIMMIES AT HIGHWAY SPEEDS, THERE IS A HARMONIC THAT DEVELOPS BETWEEN MOTOR MOUNTS AND TIRES, THERE IS A TECH SVC BULLETIN NO 95-22-16 REF TO PROBLEM.
VEHICLE SHAKES/VIBRATES WHILE DRIVING. *AK
THE BUSHINGS WERE REPLACED A YEAR AGO AND NOW THEY NEED REPLACING AGAIN AND THE BRAKES DO NOT WORK. PLEASE DESCRIBE. TT
VEHICLE SHAKES, INCLUDING FLOOR BOARD WHILE DRIVING 55 TO 65 MPH; EXACT CAUSE UNKOWN; ACCORDING TO FORD, COULD BE WEAR OF CRITICAL PARTS; HAZARDOUS DRIVING. TT
RADIUS ARM, BECAME LOOSE AND CAUSED NOISE WHEN TURNIING THE WHEEL. *AK
RADIUS ARM IS LOOSE AND CAUSING THE DRIVER TO STEER HARD.*AK
CONSUMER TOOK VEHICLE TO DEALER MANY TIMES FOR FRONT END ALIGNMENTS AND A REPLACEMENT OF THE TRANSAXLE. *SLC
FRONT END VIBRATES AT HIGHWAY SPEEDS.
Showing 1–20 of 32 complaints
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026