1997 Ford Explorer Powertrain & Transmission Problems

THIS LETTER IS INTENDED TO ADDRESS INEFFECTIVE SERVICE BY AAMCO THAT LED TO FAILURE OF A TRANSMISSION IN MY VEHICLE. AS YOU SEE BY THE ATTACHED LETTER, I VOICED CONCERN ABOUT THIS LAST YEAR AND ALL AAMCO SUGGESTED WAS TO TAKE IT BACK TO THE DEALER THAT PERFORMED THE INEFFECTIVE SERVICE. I REQUESTED THE RIGHT TO TAKE THE VEHICLE TO ANOTHER AAMCO CENTER, BUT YOUR RESPONSE WAS TO TAKE IT TO THE CENTER THAT I ALREADY HAD DOUBTS ABOUT. LET ME SET THE SCENARIO AGAIN. ?WITH INITIAL GRINDING SOUNDS AND LACK OF REVERSE, I TOOK TO CLINTON TRANSMISSIONS IN 2011 AND THEY INFORMED ME THE TRANSMISSION NEEDED TO BE REBUILT. THE VEHICLE WAS PARKED UNTIL 2012. ?IN 2012, I CALLED THE WALDORF AAMCO CENTER AND THEY INFORMED ME IT MAY NOT BE THE TRANSMISSION AND TO LET THEM LOOK AT IT. IT WAS TOWED IN AND I WAS INFORMED THAT THE TRANSMISSION WAS FINE BUT THE TRANSFER CASE WAS BAD. ?ALL TOTALED, I PAID $1534.76 FOR TRANSFER CASE, $430.03 FOR PARTS, AND $600 FOR LABOR. THIS DOES NOT INCLUDE THE OTHER SERVICES THAT THE CENTER SAID I NEEDED. ?THE VEHICLE WAS TAKEN BACK TWICE FOR AN OD LIGHT THAT CAME ON AS SOON AS I LEFT THE CENTER. THEY SEEMED UNABLE TO DIAGNOSE THE PROBLEM. ?I FELT CONCERN FOR THE PERIOD I WAS DRIVING AND WROTE CORPORATE TO REQUEST ASSISTANCE. ?EARLIER THIS YEAR WHILE DRIVING TO SOUTH CAROLINA, THE GRINDING SOUND STARTED AGAIN AND REVERSE WENT OUT. I NOTIFIED CORPORATE AND THE WALDORF CENTER AND WAS TOLD TO GO TO THE NEAREST AAMCO. ?I WENT TO THE COLUMBIA, SOUTH CAROLINA AAMCO AND AFTER DIAGNOSTIC, TOLD ME THE SAME THING THAT THE CLINTON TRANSMISSION TOLD ME IN 2011. THE TRANSMISSION HAD INTERNAL DAMAGE AND NEEDED TO BE REBUILT. ?I LEFT THE VEHICLE IN COLUMBIA AND HAD TO PURCHASE A NEW VEHICLE. WITH THESE FACTS IN MIND, AAMCO CAN SURELY SEE WHERE INEFFECTIVE SERVICE LED TO A SAFETY FAILURE. *TR

THE ENGINE SLOWED DOWN AND JUST QUIT. WOULD NOT RESTART. HAD IT TOWED TO A REPAIR FACILITY *AGAIN* AND FOUND OUT THAT *2 (TWO)* TIMING CHAINS WENT OUT. THE DRIVERS SIDE SNAPPED IN TWO AND THE PASSENGER SIDE (REAR) HAD OVER 1 1/2 INCHES OF PLAY IN IT AND OBVIOUS STRETCHING OF THE TIMING CHAIN. THE FRONT BROKEN ONE TOTALED THE ENGINE, ALL TENSIONERS, SPACERS ETC WERE NOR IN PIECES LYING IN THE ENGINE. AND GUESS WHAT TO REPLACE THE REAR TIMING CHAIN YOU HAVE TO COMPLETELY REMOVE THE ENGINE FROM THE VEHICLE! THANKS AGAIN FORD!!!!!!!! *TR

TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED WHILE DRIVING 45 MPH, THE TRANSMISSION FAILED CAUSING THE RPMS TO INCREASE CONTINUOUSLY. THE CONTACT DROVE THE VEHICLE TO THE DEALER FOR INSPECTION AND WAS ADVISED THAT THE SPEEDOMETER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED AND STATED THERE WAS NOTHING WRONG WITH THE VEHICLE. THE FAILURE MILEAGE WAS 256,000.

TL* THE CONTACT OWNS A 1997 FORD EXPLORER SPORT. THE CONTACT STATED THAT THE VEHICLE WAS PARKED ON AN INCLINE WHEN IT ROLLED FORWARD AND CRASHED INTO ANOTHER VEHICLE. THE VEHICLE WAS NOT DESTROYED. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP AND THE REPAIR SHOP STATED THAT THE TRANSFER CASE NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 148,600 AND THE CURRENT MILEAGE WAS 148,700.

WE MAINTAINED OUR VEHICLES REGULARLY, AFTER REPLACING THE TRANSFER CASE NOT 8 MONTHS AGO NOW THE TRANSMISSION WENT OUT. SPENT $2400 FOR A REBUILD. SHOP STATES THIS MODEL IS A PIECE OF [XXX], AND THE HAVE MADE A LOT OF MONEY FROM FORDS POOR ENGINEERING ON THIS MODEL. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

AFTER TURNING A CORNER AT LESS THAN 15 MPH A LOUD SOUND WAS HEARD AND THE ENGINE RACED BUT STOPPED MOVING. TRIED ALL GEARS AND AFTER HAVING IT TOWED TO A REPAIR FACILITY I WAS INFORMED THAT THE TRANSFER CASE BROKE.I HAD TO HAVE IT REPLACED. *TR

TL*THE CONTACT OWNS A 1997 FORD EXPLORER SPORT. WHILE DRIVING APPROXIMATELY 45 MPH SHE HEARD A TICKING NOISE. SHE WAS UNABLE TO IDENTIFY WHERE THE NOISE WAS LOCATED. SHE STATED THAT NO WARNING LIGHTS ILLUMINATED ON THE DASHBOARD OF THE VEHICLE. SHE CONTINUED TO DRIVE HOME AND PARKED THE VEHICLE. TWO HOURS LATER SHE STARTED THE VEHICLE, SHIFTED INTO REVERSE AND IT CONTINUED TO MAKE A NOISE. THE CONTACT STATED THAT WHEN THE VEHICLE STARTED THE NOISE WAS NOT THERE BUT AS SOON AS SHE SHIFTED THE VEHICLE INTO REVERSE, NEUTRAL OR ANY GEAR THE NOISE BEGAN AGAIN. THE VEHICLE WAS NOT TAKEN TO AN AUTHORIZED DEALER OR LOCAL MECHANIC. THE CONTACT STATED THAT THE FAILURE BEGAN ON SEPTEMBER 20, 2010. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 229,000.

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 10 MPH ON NORMAL ROAD CONDITIONS, THE VEHICLE BEGAN TO JERK EXCESSIVELY. THE DRIVER PULLED OVER TO THE SIDE OF THE ROAD AND INSPECTED THE VEHICLE. HE NOTICED THAT THE REAR DRIVER'S SIDE AXLE WAS SPLIT IN HALF. THE FAILURE OCCURRED WITHOUT WARNING. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO HIS RESIDENCE. THE VEHICLE HAS NOT BEEN REPAIRED. THE VIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 130,000.

I KEPT HEARING THE GEARS SPINNING WHEN I WOULD PRESS ON THE BRAKES. ACCORDING TO MY TRANSMISSION SPECIALIST, THE TRANSFER CASES WERE NOT BUILT RIGHT IN THIS YEAR OF EXPLORER. HE SAYS HE SEES THE SAME PROBLEM ALL THE TIME AND IS UNSURE WHY THERE HAS NOT BEEN A RECALL ON THIS. *TR

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT ATTEMPTED TO OPEN THE WINDOWS, BUT WAS UNSUCCESSFUL. THE WINDSHIELD WIPERS, INTERIOR LIGHTS, AND THE 4X4 ALSO FAILED TO OPERATE. THE DEALER HAS NOT DIAGNOSED THE VEHICLE. THERE WERE NO WARNING INDICATOR LIGHTS PRIOR TO THE FAILURES. THE CONTACT IS UNABLE TO DRIVE THE VEHICLE DUE TO THE SAFETY RISK INVOLVED. THE CURRENT AND FAILURE MILEAGES WERE 50,000. UPDATED 03-04-08 *BF

TL*THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THAT ON THREE DIFFERENT OCCASIONS, THE VEHICLE SHUT OFF AND THE KEYS COULD NOT BE REMOVED FROM THE IGNITION. ADDITIONALLY, THE VEHICLE SUDDENLY ROLLED BACKWARDS. THE DEALER WAS NOTIFIED OF THE ROLL BACKS. THE CONTACT PLACES BRICKS BEHIND TWO WHEELS TO KEEP THE VEHICLE SECURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 120,000 AND FAILURE MILEAGE WAS 100,000.

PARKED ON A SLIGHT SLOPE WITH THE ENGINE OFF, MY 97 FORD EXPLORER ROLLED BACK 5 FEET BY ITSELF, COMING CLOSE WITH COMING TRAFFIC! *NM

TRANSFER CASE FAILURE WHEN TRANSFERRED FROM NORMAL OPERATION TO 4 WHEEL DRIVE. IF THIS HAD HAPPENED WHILE I WAS ON THE ROAD INSTEAD OF IN FRONT OF MY HOME, I BELIEVE AN ACCIDENT MOST SURELY WOULD HAVE OCCURRED. THANK GOD I TESTED THE 4 WHEEL OPERATION BEFORE I TOOK A TRIP TO THE SNOW COUNTRY. THERE IS THE POSSIBILITY THAT THOUSANDS OF 4 WHEEL DRIVE OWNERS ARE AT RISK OF SERIOUS ACCIDENTS AND COMPLETELY IGNORANT OF THIS DANGER. *JB

DT: THE OVERDRIVE LIGHT INTERMITTENTLY CAME ON. DEALER SAID IT COULD EITHER BE A LOOSE CONNECTION OR MOISTURE IN THE SYSTEM. AFTER ABOUT FIVE MILES ON THE ROAD, THE TRANSMISSION WAS SLIPPING. PULLS IN SECOND GEAR. TRANSMISSION FINALLY FAILED.*AK *SB

WHILE DRIVING 35 MPH TRANSMISSION ENGAGED ITSELF INTO 4-WHEEL DRIVE. AS A RESULT, VEHICLE LOST POWER, AND WOULD NOT SHIFT GEARS. DEALER STATED TRANSMISSION BURNED ITSELF OUT, AND NEEDED TO BE REBUILT. *AK

TRANSFER CASE HAD TO BE REPLACED. UPON INVESTIGATION THERE WAS A SAFETY NOTICE FROM FORD, BUT NO RECALL. THE REPAIR SHOP SAID IT WAS THE THIRD EXPLORER THEY HAD FIXED FOR THE SAME PROBLEM IN A WEEK.*AK

WHILE SHIFTING GEARS VEHICLE JERKED AND VIBRATED UNCONTROLLABLY. CONSUMER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND DROVE IT TO A GARAGE FOR INSPECTION. MECHANIC DETERMINED THAT TRANSMISSION NEEDED TO BE REPLACED, AND REPLACED IT. HOWEVER, THE PROBLEM RECURRED. *AK

DT: 1997 FORD EXPLORER. THE CONSUMER STATES THE FOUR WHEEL/ TWO WHEEL LIGHTS ARE FLASHING ON AND OFF. THIS WILL HAPPEN UNTIL THE VEHICLE IS TURNED OFF. THE VEHICLE AUTOMATICALLY ENGAGES INTO FOUR WHEEL DRIVE. THE ONLY WAY ONE CAN TELL THIS HAS HAPPENED IS FROM THE POPPING AND CRACKING NOISES COMING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO CUMBERLAND FALLS FORD TWICE. THEY HAVE NOT BEEN ABLE TO DIAGNOSE THE PROBLEM. THE VEHICLE WAS ALSO TAKEN TO A LOCAL MECHANIC, THEY THOUGHT IT WAS THE SWITCH. THE TRANSFER SWITCH WAS REPLACED, BUT THE PROBLEM RECURRED. THE VEHICLE AUTOMATICALLY SLOWS DOWN WHEN IT GOES INTO FOUR WHEEL DRIVE.*AK

I PURCHASED A 1 OWNER,USED 1997 FORD EXPLORER IN APRIL 2004.IT HAS 105.000.3 MONTHES LATER,THE TRANSFER CASE WENT.WHEN MY MECHANIC HAD IT ON THE LIFT,HE SAW THAT THE TRANSMISSION HAD ALREADY BEEN REBUILT.NOW 6 MONTHES LATER,THE TRANSFER CASE,WHICH CAME OFF OF A 1997 EXPLORER WITH 60,000 MILES ON IT,IS GOING BAD.I HAVEN'T EVEN PUT 10,000 MILES ON IT SINCE HAVING IT REPLACED IN AUGUST.I SPOKE TO OTHER FORD EXPLORER OWNERS,AND THEY TOO HAVE HAD TO REPAIR,OR REPLACE THE TRANSMISSIONS AND OR TRANSFER CASES MULTIPLE TIMES IN THEIRS.IT IS GETTING EXTREMELY COSTLY TO HAVE THIS PROBLEM FIXED.AS WELL AS THE INCONVENIENCE OF HAVING TO FIND A RIDE WHILE ITS IN FOR SERVICE.IS THIS A FAMILIAR COMPLAINT? I WAS NOT TOLD BY THE DEALER OF ANY TRANSMISSION PROBLEMS,OR THE FACT THAT THE ORIGINAL TRANSMISSION WAS PREVIOUSLY FIXED.IS THERE ANYTHING I CAN DO?PLEASE HELP.*AK

WHILE DRIVING AT ANY SPEED VEHICLE JERKED AND THE OVERDRIVE LIGHT APPEAREED ON THE DASHBOARD AND REMAINED ON. VEHICLE WAS TAKEN TO DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT TRANSMISSION NEEDED TO BE REPLACED.*AK