2003 Ford Explorer Complaint Log

I OWN A 2003 FORD EXPLORER. I JUST READ THE ARTICLE IN THE PAPER REGARDING TRANSMISSION HAZARDS. I CAN HONESTLY SAY I DO BELIEVE THESE SUV'S DO HAVE A PROBLEM WITH TRANSMISSION SLIPPING IN AND OUT OF GEAR ON THERE OWN. I HAVE SEVERAL INCIDENTS WHERE MINE HAS DONE IT. ONE TIME I HAD PUT MY CAR IN REVERSE AND IT JUMPED FORWARD AND I ACTUALLY RAN OVER THE CURB IN FRONT OF ME BUT THE GEAR SHIFT WAS IN REVERSE. THERE IS PROBLEMS REGARDING THIS SUV. I TOOK THE CAR BACK TO CARMAX WHERE I PURCHASED IT FROM BUT IT STILL DOES IT. THE CAR IS OUT OF WARRANTY NOW. IT WILL DO IT RANDOMLY. I DON'T KNOW THE REASON BUT I DO THINK IT IS A SAFETY ISSUE THAT NEEDS TO BE INVESTIGATED. *TR

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE TRANSMISSION WAS SLIPPING AND WAS DIFFICULT TO SHIFT INTO PARK. WHEN ATTEMPTING TO SHIFT THE VEHICLE IN GEAR IT HESITATED AND JERKED BEFORE ENGAGING. THE TRANSMISSION HAS BEEN REPAIRED TWICE PREVIOUSLY AT 18,000 MILES AND 27,000 MILES. THE CONTACT STATED THAT THE VEHICLE NEEDED THE SAME REPAIR AT 58,000. THE FAILURE MILEAGE WAS 58,742.*AK

THERE IS A CRACK IN THE REAR LIFT GATE DOOR. HAVE SEEN THIS ON MANY OTHER FORD, MERCURY, ETC. ALSO THE DOOR AJAR INDICATOR STAYS ON.

PURCHASED A 2003 EXPLORER XLT IN NOVEMBER 2003. WITHIN A FEW MONTHS NOTICED A LEAK THAT ORIGINATED FROM DIFFERENTIAL AREA. TOOK TO DEALER WAS TOLD A SEAL HAD TO BE REPLACED AND EVERYTHING SHOULD BE OK. TOOK A FAMILY TRIP RECENTLY, THE FIRST ONE IN THE EXPLORER ON MARCH 17, 2007 AND REAR AXLE SEAL FAILED ON A 1,200 MILE ROUND TRIP. CALLED FORD CUSTOMER SERVICE AND EXPLAINED WHAT HAPPENED, I EVEN EXPLAINED THERE WERE SEVERAL TSB CONCERNING MY ISSUE, I WAS INFORMED THAT IT WAS NOT A RECALL THEREFORE IT WASN'T COVERED. I WAS TOLD BY FORD TO GO AND HAVE IT DIAGNOSED BY LOCAL DEALER, SAME ONE THAT FIXED THE PROBLEM ORIGINALLY. I HAD PROBLEM'S DIAGNOSED, CALLED FORD AND WAS TOLD THAT DEALER WOULD PROVIDE "CUSTOMER CARE AFTER WARRANTY". CALLED DEALER WAITING FOR REPLY FOR NEXT STEP. MY EXPLORER ONLY HAS 33,600 MILES WHILE 1,200 MILES WERE PLACED IN THE LAST FEW DAYS, AND WARRANTY EXPIRED 4 MONTHS BACK. *AK

THERE APPEARED WITHOUT WARNING A BIG CRACK IN THE REAR LIFTGATE OF THE 2003 FORD EXPLORER. THE CRACK GOES FROM THE BOTTOM OF THE GLASS ALL THE WAY TO THE BOTTOM OF THE LIFTGATE. THE CRACK EXPANDS AND SHRINKS ACCORDING TO THE TEMPERATURE. SO FAR IT GOT AS WIDE AS 1/4 INCH. . THE CRACK IS IN THE SHAPE OF A PEACE SIGN.*AK NOTHING HIT THE VEHICLE; IT'S STORED IN A GARAGE EVERYDAY. I WENT TO MALLOUF FORD DEALERSHIP IN NORTH BRUNSWICK NJ AND THEY SAID I'D HAVE TO PAY $800 TO FIX IT. THERE WAS ANOTHER PERSON IN THE DEALERSHIP AT THE SAME TIME WITH THE SAME PROBLEM. I WENT ONLINE AND FOUND A SLEW OF OTHER FORD EXPLORER OWNERS WITH THE SAME PROBLEM. MY CONCERN IS THE GLASS OF THE REAR LIFT GATE NOT BEING PROPERLY SUPPORTED AND WILL EVENTUALLY BECOME LOOSE, CRACK OR FALL OUT. LET'S NOT WAIT FOR SOMETHING HORRIFIC TO HAPPEN BEFORE THIS GROWING PROBLEM IS FIXED.

I HAVE 2003 FORD EXPLORER XLT. ONE MORNING IN MID-MARCH OF THIS YEAR, I OBSERVED A CRACK IN THE PLATIC PANEL UNDER THE WINDOW ON THE TAILGATE. MY WIFE AND I KNEW WE HAD NOT HAD ANY TYPE OF IMPACT IN THAT AREA THAT WOULD HAVE CAUSED THE PANEL TO CRACK. I TOOK THE VEHICLE INTO THE FORD DEALERSHIP AND SPOKE WITH A SERVICE TECHNICIAN ABOUT IT. SINCE THE VEHICLE WAS JUST OVER 3 YEARS OLD AND HAVE JUST OVER 30K MILES ON IT, THE CRACKED PANEL WAS NOT COVERED UNDER WARRANTY. HOWEVER, THE TECHNICIAN TOLD ME THAT HE HAD SEEN A NUMBER OF THESE PROBLEMS AND IT WAS CAUSED BY THE WAY THE PANEL WAS ATTACHED. I HAD THE CRACK REPAIRED - COST OVER $400. I SENT A LETTER TO THE FORD CUSTOMER RESPONSE CENTER IN DETROIT WITH PICTURES AND COPIES OF THE REPAIR INVOICE ASKING THEM TO REIMBURSE ME FOR THE REPAIR COST. AFTER 30 DAYS, I HAD NOT HEARD FROM THEM. SO I SENT COPIES OF THE LETTER BY CERTIFIED MAIL TO THE FORD DEALERSHIP, THE CUSTOMER RESPONSE CENTER AND TO THE CEO OF FORD. THE DEALERSHIP CALLED ME AND SAID THIS WAS A FORD PROBLEM, NOT A DEALERSHIP PROBLEM, SO THE DEALERSHIP WAS NOT GOING TO TAKE ANY ACTION. I FINALLY RECEIVED A CALL FROM THE FORD CUSTOMER RESPONSE CENTER, AND THEY WANTED TO KNOW IF I WOULD ACCEPT A 50% REIMBURSEMENT FOR THE REPAIR. I AGREED ONLY TO FIND OUT THE NEXT DAY FROM THE FORD DEALERSHIP THAT INFORMATION ABOUT THIS PROBLEM COULD BE FOUND ALL OVER THE INTERNET. I AM VERY UPSET THAT THE FORD MOTOR COMPANY COULD BE SO UNETHICAL TO NEGOTIATE A SETTLEMENT THAT IS CLEARLY EVIDENT A DESIGN FLAW. I BELIEVE THEY SHOULD SHOULD BE REQUIRED TO REIMBURSE ANY OWNER OF A 2003 FORD EXPLORER WHO HAS THIS CRACKED PANEL REPAIRED. I ALSO THINK A CLASS ACTION SUIT SHOULD BE BROUGHT AGAINST FORD SEEKING COMPENSATORY AND PUNITIVE DAMAGES FOR FAILING TO REIMBURSE FOR THE REPAIR AND ACTING UNETHICALLY BY TRYING TO PLACE SOME OF THE BLAME ON THE OWNERS BY TRYING TO NEGOTIATE THE REIMBURSEMENT AMOUNT FOR A FLAW THAT IS CLEARLY THEIR OWN FAULT.

NOISE AT REAR END OF VEHICLE. DIAGNOSIS REAR AXLE AND REAR END. REPLACE REAR AXLE AND REAR END KIT (REBUILD). THE NOISE WAS NOTICEABLE FOR SOMETIME AND BECAME WORSE. I HAVE REVIEWED NUMEROUS SIMILAR COMPLAINTS AND THIS APPEARS TO BE AN ISSUE THAT THE MANUFACTURER SHOULD ADDRESS. THERE WERE SERVICE BULLETINS THAT REFERENCED IMPROPER FLUID USE BY MANUFACTURER. *JB

TL*-THE CONTACT OWNS A 2003 FORD EXPLORER EDDIE BAUER EDITION. THE REAR WINDOW CRACKED NEAR THE LOCATION OF THE FORD EMBLEM. THE NHTSA WEBSITE LISTED SEVERAL RELATED COMPLAINTS. THE MANUFACTURER WAS AWARE OF THE DEFECT, AND WILL NOT AUTHORIZE THE REPAIR. THE CURRENT AND FAILURE MILEAGE WERE BOTH 49,000.*AK

WHILE DRIVING THE VEHICLE, THE HOOD RELEASED. FORTUNATELY, THE SAFETY LATCH PREVENTED THE HOOD FROM COMPLETELY RELEASING. THIS HAS OCCURRED SEVERAL TIMES SINCE. 2003 FORD EXPLORER. *JB

I HAVE A 03 EXPLORER. AND MY HATCH CRACKED IN 07. WHEN I TOOK IT TO THE DEALERSHIP AFTER SEEING OTHER MODELS WITH THE SAME PROBLEM. I WAS INFORMED THERE WAS NO RECALL ON THE PART AND IT COST ME ROUGHLY $800.00 TO FIX. I FEEL AS THOUGH FORD SHOULD RECALL THE PART AND REFUND ALL THE CUSTOMERS WHO HAS HAD THE SAME PROBLEM, AND HAD TO SPEND $$ TO GET IT FIXED. *TR

2003 FORD EXPLORER FAULTY TRANSMISSION. *JB

TL* - THE CONTACT CALLED ABOUT THE 2003 FORD EXPLORER XLT. THE CONTACT STATED THAT THE AIR BAG LIGHT STAYED ON, AND WHEN IT WAS ON, THE AIRBAG DEACTIVATED WHICH WAS A SAFETY PROBLEM. IT HAPPENED ALL THE TIME. THE FUSES HAVE BEEN CHANGED UNDER WARRANTY, AND NOW THAT IT WAS NOT UNDER WARRANTY, IT WAS NO LONGER REPAIRED FREE OF CHARGE. THE CONTACT STATED THAT SHE WAS TOLD BY ONE SERVICE STATION THAT IT WAS STANDARD FOR THE FUSES TO BLOW BECAUSE OF THE FUSE BOX LOCATION. ANOTHER SERVICE STATION TOLD THE CONTACT THAT THIS WAS NOT TRUE THAT THE FUSE BOX WAS TO HIGH IN THE CAR FOR PEBBLES TO BE ABLE TO GET INTO THE FUSE BOX. ALSO, THE WINDSHIELD WIPERS WON'T TURN OFF BY THEM SELVES, EVEN WHEN THE KEYS WERE OUT OF THE IGNITION. THE CONTACT STATED THAT THE AIRBAG LIGHT AND THE DOOR AJAR LIGHT WERE CONSISTENTLY ON. MOREOVER, THE ELECTRONIC SEAT WOULD NOT MOVE FORWARD OR BACKWARD. SHE HAD THE SEAT REPAIRED TWICE AND IT FAILED AGAIN. FINALLY, CONTACT STATED THAT THE VEHICLE WAS MAKING A KNOCKING NOISE IN THE FRONT AND REAR OF THE VEHICLE'S UNDERCARRIAGE. THE VEHICLE CLANKED STOPPING, TURNING TO GO FORWARD, OR JUST SITTING STILL. THE FIRST TIME THE CONTACT TOOK THE VEHICLE FOR REPAIR SHE WAS TOLD BY THE REPAIR SHOP THAT IT WAS THE DRIVER'S SEAT THAT WAS CAUSING THE CLANKING NOISE, AND THE SECOND TIME SHE WAS TOLD THAT THE NOISE WAS NOT SOMETHING THEY COULD IDENTIFY BECAUSE DURING DIAGNOSTIC TESTING IT DID NOT SHOW A SPECIFIC FAILURE CODE. THE CURRENT AND FAILURE MILEAGE WERE BOTH 114000.*AK

THE VEHICLE SHAKES OR VIBRATES WHEN TURNING THE WHEEL RIGHT OR LEFT AT LOW SPEEDS. *JB

THE PLASTIC TRIM PANEL ON THE REAR HATCH OF MY FORD EXPLORER XLS CRACKED FROM TOP TO BOTTOM, WITH NO PROVOCATION. I UNDERSTAND THIS IS A COMMON PROBLEM. MY LOCAL DEALER SERVICE REP SAID THEY HAD REPAIRED "DOZENS OF THEM", AFTER HE TOLD ME FORD WOULD NOT STAND BEHIND THIS OBVIOUS DEFECT. THE CRACK EXPANDS AND CONTRACTS NOTICEABLY WITH TEMPERATURE CHANGES, AND I BELIEVE THE COMPOSITE IS NOT PROPERLY FORMULATED RESULTING IN INSTABILITY OF THE MATERIAL DURING TEMPERATURE CHANGES. CLEARLY, THIS IS A MANUFACTURING DEFECT FOR WHICH FORD SHOULD PROVIDE A REMEDY. MY EXPLORER STILL LOOKS GREAT, AND THIS IS THE ONLY BLEMISH. AT THE QUOTED COST OF OVER $700 TO REPLACE THE ENTIRE HATCH ASSEMBLY (THE ONLY OPTION OFFERED), I WILL LIVE WITH THE ANNOYING CRACK AND TELL EVERYONE I SEE ABOUT FORD'S UNWILLINGNESS TO HELP. *JB

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING BETWEEN 50-60 MPH, THE CONTACT HEARD A LOUD GRINDING NOISE COMING FROM THE REAR SUSPENSION. HE TOOK THE VEHICLE TO THE DEALER AND THEY REPLACED THE REAR BEARINGS; HOWEVER, THE FAILURE RECURRED TWO MONTHS LATER. THE VEHICLE IS CURRENTLY BEING REPAIRED AT A REPAIR SHOP. THROUGH ONLINE RESEARCH, HE FOUND NUMEROUS COMPLAINTS FOR THIS IDENTICAL FAILURE WITH OTHER FORD EXPLORERS. THE FAILURE MILEAGE WAS 67,000 AND CURRENT MILEAGE WAS 109,000.

I PURCHASED A 2003 FORD EXPLORER XLT. I QUICKLY NOTICED A NOISE FROM THE REAR OF THE VEHICLE WHEN SPEEDS OF 55-60 MPH WERE ACHIEVED. AFTER BRINGING THE VEHICLE TO THE AUTO REPAIR SHOP I WAS TOLD THAT THE REAR DIFFERENTIAL NEEDED TO BE REPLACED AND THAT IT WAS NOT ONLY DANGEROUS TO DRIVE BUT EXTREMELY EXPENSIVE. AFTER SOME RESEARCH I HAVE DISCOVERED THAT THIS IS A COMMON ISSUE WITH THE FORD EXPLORER. SHOULD THIS TYPE OF REPAIR THAT COULD RESULT IN HUMAN INJURY, BE ADDRESSED BY FORD. I AM HOPEFUL THAT YOUR ANSWER WILL BE YES! *JB

I WAS DRIVING DOWN THE ROAD & STARTED SLOWING DOWN AS I CAME INTO TOWN. I WAS COASTING ALONG AND MY CAR STALLED OUT. I DIDN'T EVEN REALIZE IT HAD CUT OUT, I STILL HAD STEERING & BRAKES BUT I HAD TO RESTART MY VEHICLE. I TOOK IT BACK TO THE DEALER (I HAD JUST BOUGHT IT 6 DAYS PRIOR) AND ASKED THEM TO LOOK AT IT. THEY WORKED WITH THE LOCAL FORD DEALERSHIP AND CAME BACK WITH "NOTHING IS WRONG WITH IT". THEY SAID THERE WASN'T EVEN A RECORD OF THE INCIDENT TAKING PLACE. *JB

CRACK IN BACK HATCH BY FORD EMBLEM. *NM

I HAVE A 2003 FORD EXPLORER WITH 51,000 MILES. ON 2/13/2007 O/D LIGHT STARTED FLASHING AND SERVICE TRANSMISSION MESSAGE APPEARED IN MESSAGE CENTER. TOOK TO AN INDEPENDENT SERVICE SHOP AND WAS TOLD IT WAS PROBABLY THE TORQUE CONVERTER. HAD IT TRANSFERRED TO A TRANSMISSION SHOP WHERE THEY REMOVED THE TRANSMISSION PAN AND FOUND METAL SHAVINGS. THEY SAID IT IS THE TORQUE CONVERTER AND I WILL NEED A PARTIAL OR FULL REBUILD, THEY WILL NOT BE SURE UNTIL THEY REMOVE THE TRANSMISSION. THEY ALSO MENTIONED THEY HAVE SEEN THIS IN MULTIPLE VEHICLES AND HAVE HAD TO REPLACE A LARGE NUMBER OF EXPLORER TRANSMISSIONS FOR SIMILAR PROBLEMS. *JB

TL*- THE CONTACT STATED THAT THERE WAS A CRACK ON THE PANEL ON THE REAR GATE UNDERNEATH THE WINDOW ON THE 2003 FORD EXPLORER. WHEN OPEING S THE LIFTGATE IT FELT SHAKY AND UNSTABLE. THE CONTACT STATED THIS CAUSES THE DOOR AJAR WARNING LIGHT TO REMAIN ILLUMINATED. THE CONTACT TOOK THE VEHICLE TO THE DEALERSHIP, AND THEY INFORMED HER THE BACK PANEL ON THE REAR LIFTGATE NEEDED TO BE REPLACED. THE VEHICLE CURRENTLY HAS 120,000 MILES. *AK

WE PURCHASED A CERTIFIED USED 2003 FORD EXPLORER EDDIE BAUER 4X4 IN JUNE 2006. ONE MORNING IN MID-FEB 2007, WE DISCOVERED A CRACK IN THE LIFEGATE GLASS APPLIQUE THAT STARTED FROM THE TOP DOWN, APPROXIMATELY 8" LEFT FROM THE CENTER OF THE GATE. THERE WAS NO EVIDENCE OF IMPACT TO THE PLASTIC, BUT RATHER A STRESS CRACK. SINCE THAT TIME, THE CRACK HAS GROWN WIDER AND ALL THE WAY THROUGH THE PLASTIC APPLIQUE. NOW, ANOTHER CRACK HAS STARTED ON THE RIGHT HAND SIDE APPROXIMATE 6" FROM THE CENTER OF THE LIFTGATE. WE CONTACTED THE LOCAL DEALERSHIP IN MID-FEB 2007 AND THEY STATED WE WOULD HAVE TO PAY FOR THE CRACKED LIFTGATE AND IT WOULD COST APPROXIMATELY $800. WE CONTINUE TO OBSERVE OTHER FORD EXPLORER'S IN THE LOCAL AREA WITH SIMILAR CRACKS IN THEIR LIFTGATE PLASTIC APPLIQUE. *JB

MY 2003 FORD EXPLORER WAS SERVICED AT DICK EDWARDS FORD IN JUNCTION CITY , KS TO REPLACE A LEFT HAND REAR AXLE SHAFT SEAL ON THE 12TH OF FEBUARY 2007. VEHICLE WAS PICKED UP AT THE DEALERSHIP BY MY WIFE. ON THE 13TH OF FEBUARY SHE WAS DRIVING HOME FROM WORK (ABOUT 3-5 MILES) SHE CALLED ME ON HER CELL PHONE AND SAID SHE COULD HEAR NOISES, SMELLED SOMETHING BURNING AND THE REAR OF THE CAR WAS MOVING AROUND AND THE BRAKE PEDAL WAS LOW. I TOLD HER TO PROCEED HOME WITH CAUTION. WHEN SHE ARRIVED HOME I LOOKED AT THE VEHICLE, AND NOTED THE LH REAR WHEEL ASSEMBLY WAS AT A 30 DEG ANGLE. I CALLED DICK EDWARD FORD AND THEY INFORMED ME TO HAVE IT TOWED TO THE DEALERSHIP. TODAY THEY IMPLIED IT WAS A BEARING FAILURE. I LOOKED AT THE VEHICLE, SPOKE TO THE MECHANIC AND I NOTED IT WAS A REAR AXLE SHAFT RETENTION NUT MALFUNCTION. THE NUT HAD BACKED OUT ON THE AXLE TO THE POINT THAT THE ASSEMBLY WAS ABOUT DEPART FROM THE VEHICLE. THE MECHANIC WANTED TO BLAME THE AXLE BEARING, WHICH WAS DESTROYED. THIS NUT IF IMPROPERLY TORQUED, OR THE ASSEMBLY IS NOT INSTALLED PROPERLY PRIOR TO TORQUING THE NUT, THE NUT CAN BECOME LOOSE AND BACK OFF, ESPECIALLY SINCE IT IS RH THREAD, THERE IS NOT A COTTER PIN OR ANYTHING HOLDING THIS THING TOGETHER, ONLY A TORQUED NUT. THEY THEN TOLD ME THAT THEY WOULD NOT PAY FOR IT AS IT WAS A COINCIDENCE THIS HAPPENED. I REFUSE TO PAY. I HAVE PICTURES OF THE VEHICLE SETTING IN MY DRIVEWAY. I SHOULD HAVE TAKEN PICTURES AT THE DEALERSHIP WHEN IT WAS TAKEN APART. IF MY LOVED ONE HAD BEEN ON THE INTERSTATE DOING 70 MPH THIS WOULD HAVE PROBABLY HAVE ALLOWED THE WHEEL ASSEMBLY TO DEPART FROM THE VEHICLE RESULTING IN A CATASTROPHIC ACCIDENT. AND POSSIBLE DEATH TO HER AS WELL AS OTHERS. HOW MANY OTHER VEHICLES OUT THERE WITH THE SAME POOR ENGINEERING DESIGN ? *JB

TL*- WHILE DRIVING THE 2003 FORD EXPLORER AT 60 MPH THE CONTACT HEARD A NOISE AND THE BACK OF THE SUV BEGAN TO VIBRATE. ONCE THE VEHICLE WAS CHECKED THE CONTACT NOTICED THAT THE TIRE WAS AT AN ANGLE. THE CONTACT THOUGHT THE DEALER FORGOT TO PUT THE LUGS:NUTS BACK ON THE WHEEL. THE DRIVERS SIDE REAR AXLE SHAFT FAILED ,ALMOST CAUSINGA CRASH AFTER THE DEALER HAD WORKED ON IT. ONLY ONE NUT WAS HOLDING THE SHAFT IN PLACE. THE CONTACT BELIEVED THAT THIS WAS ALSO A MANUFACTURING DEFECT. THE WEATHER WAS OVERCAST AND 20 DEGREES. IT SNOWED, BUT THE ROAD WAS DRY. THE VEHICLE HAD TO BE TOWED THE NEXT DAY TO THE DEALERSHIP TO BE REPAIRED. THE CURRENT AND FAILURE MILEAGE WERE 60000.*AK

BRAKE & ACCELERATOR PEDALS TOO CLOSE TOGETHER. MANY TIMES APPLYING BRAKES WILL HIT ACCELERATOR AT THE SAME TIME AND THE ACCELERATOR WINS. PRIMARILY GOING FROM REVERSE TO DRIVE OR DRIVE TO REVERSE, BUT HAS ALSO HAPPENED IN TRAFFIC. (V8 2003 FORD EXPLORER) . *NM

TL* - THE CONTACT OWNS A 2003 FORD EXPLORER XLS. THE CONTACT STATED THAT THERE WAS A PANEL BELOW THE REAR WINDOW THAT CRACKED IN HALF VERTICALLY. THE VEHICLE WAS PARKED IN THE DRIVEWAY ,AND WHEN HE GOT TO THE VEHICLE HE FOUND IT THAT WAY. HE HAD NOT DRIVEN THE VEHICLE THAT DAY. THE CONTACT WAS CONCERNED THAT THERE WERE MANY COMPLAINTS CONCERNING THIS PROBLEM. ALSO, THE REAR WINDOW OF EXPLODED . THE FAILURE AND CURRENT MILEAGE WERE 48000.*AK

I WAS DRIVING MY 2003 FORD EXPLORE AND I STARTED TO HERE AND NOISE FROM THE REAR END WHEN I TOOK OFF FROM A DEAD STOP. I DIDN'T WORRY ABOUT IT RIGHT ANY,THEN IT KEPT GETTING WORSE, SO I TOOK IT IN TO THE FORD DEALERSHIP WHERE I BOUGHT IT AND THEY SAID THE CLUTCH WAS BAD IN THE DIFFERENTIAL AND IT WOULD BE BETWEEN 500 TO 700 TO FIX. THIS EXPLORER ONLY HAS 49,000 MILES ON IT. MY WIFE DRIVES THIS CAR AND I KNOW IT HAS NEVER BEEN BEAT ON. I STILL DO NOT HAVE MY TRUCK BACK YET IT HAS BEEN IN THE SHOP FOR ABOUT 4 DAYS NOW. I AM ABOUT UP TO 1200 DOLLARS IN REPAIRS. I HAVE READ SEVERAL COMPLAINTS ABOUT THIS SAME THING ON THE INTERNET. I JUAST CAN'T UNDERSTAND WHY THEY DON'T HAVE A RECALL. *JB

TL* - THE CONTACT OWNS A 2003 FORD EXPLORER XLT. THE CONTACT STATED THAT THE VEHICLE WAS MAKING NOISES, WINING, AND GRINDING. THE CONTACT STATED THAT THE DIFFERENTIAL SYSTEM FAILED AND NEEDED TO BE REPLACED. ALSO, THE FOLLOWING COMPONENTS NEEDED TO BE REPLACED: CLUTCHES, RING, PINION, CARRIER BEARING, PINION BEARING, AND PINION SEAL. THE CONTACT HAD TO UPDATE THE AXLE SEALS. AT THE TIME OF THE ORIGINAL FAILURE THE VEHICLE HAD AN ODOMETER READING OF 37,000 MILES AND THE WARRANTY HAD JUST LAPSED. THE CONTACT DID NOT BELIEVE THAT THE WEATHER WAS A FACTOR, AND THE SOUNDS WERE ALWAYS WHEN SHE WAS IN THE PROCESS OF ACCELERATING. THE CONTACT STATED THAT IT STARTED VERY SLOWLY AND BECAME AN EVERY DAY OCCURRENCE. *AK

TL*- THE CONTACT STATED THAT WHILE DRIVING THE 2003 FORD EXPLORER WITH 43000 FAILURE MILEAGE) A CRACK ON THE REAR OF THE VEHICLE MADE THE HATCHBACK FLY UP WHILE DRIVING. THERE WAS RECALL 04V442000, BUT THIS VEHICLE WAS NOT INCLUDED. THE VEHICLE HAD NOT BEEN TAKEN TO A DEALER ABOUT THE CRACK, OR THE HATCH FLYING UP. THE CURRENT MILEAGE WAS 44264.*AK

2003 FORD EXPLORER XLT VERTICAL CRACK IN FIBERGLASS TAILGATE PANEL JUST BELOW REAR WINDOW GLASS NO IMPACT TO TAILGATE OCCURRED-CRACK JUST APPEARED WHILE DRIVING. TRANSMISSION HAD TO BE REBUILT AT 50000 MILES. *JB

1. WHILE STOPPED ON THE INTERSTATE WAITING FOR TRAFFIC TO MOVE, MY 2003 FORD EXPLORER XLT WAS REAR-ENDED BY ANOTHER SUV TRAVELING AT PRESUMABLY HIGHWAY SPEED. AS A RESULT, MY SUV WAS PROPELLED FORWARD, HITTING THE REAR OF ANOTHER VEHICLE. 2. **DRIVERS SIDE AIRBAG DID NOT DEPLOY.** PASSENGER'S SIDE AIRBAG DEPLOYED (THE DRIVER WAS THE ONLY PASSENGER). **THE BASE, AND POSSIBLY THE BACK, OF THE DRIVERS SEAT BROKE.** (I WAS RESTRAINED IN A SEAT BELT.) I HIT THE ROOF OF THE VEHICLE, HITTING MY HEAD QUITE HARD ON THE RUBBER GASKET EDGE OF THE MOONROOF, AND WHEN LANDING I THINK I HIT MY NOSE ON THE STEERING WHEEL. WHEN I LANDED, THE BASE OF THE SEAT BROKE...WHEN LOOKING AT IT FROM THE SIDE (LOOKING AT THE CONTROLS), THE BASE OF THE SEAT HAS A BEND IN IT LIKE AN UPSIDE-DOWN V, AND THE SEAT BACK APPEARS TO BE RECLINED. I STILL HAVE A KNOT AND PAIN ON THE TOP OF MY HEAD, MY NECK IS STIFF AND NOW SOMETIMES POPS/CRACKS/CRUNCHES WHEN I TURN MY HEAD, MY LEFT SHOULDER JOINT IS VERY SORE, AND I HAVE SOME DULL INTERMITTENT LOWER BACK PAIN. BESIDES TEMPORARY BLEEDING IMMEDIATELY AFTER THE ACCIDENT, I AM UNAWARE OF ANY DAMAGE TO MY NOSE. 3. NO REPAIR HAS BEEN DONE. INSURANCE DAMAGE ESTIMATE IS PENDING, BUT I EXPECT IT WILL BE CONSIDERED TOTALED. *JB

TL* - THE CONTACT OWNS A 2003 FORD EXPLORER EDDIE BAUER EDITION. THE REAR WINDOW CRACKED NEAR THE LOCATION OF THE FORD EMBLEM. THE NHTSA WEBSITE LIST SEVERAL RELATED COMPLAINTS. THE MANUFACTURER IS AWARE OF THE DEFECT AND WILL NOT AUTHORIZE THE REPAIR. THE CURRENT MILEAGE WAS 50,000 AND THE FAILURE MILEAGE WAS 49,890. *AK

MY 2003 FORD EXPLORER HAD TRANSMISSION PROBLEMS. THE VEHICLE HAS ONLY 54,000 MILES. THE TRANSMISSION HAD TO BE COMPLETE REPLACED. ADDITIONALLY, I WAS SURPRISED TO FIND OUT HOW WIDE SPREAD THE ISSUE IS. IN READING OTHER COMPLAINTS, THE COMMON THEME IS AN ISSUE WITH THE TRANSMISSION @ ROUGHLY 50,00 MILES OR LOWER. MORE SPECIFICALLY, MY OD LIGHT KEPT FLASHING ,NOT ABLE TO SHIFT TO REVERSE, AND NOT BEING ABLE TO SHIFT TO HIGHER GEARS. *JB

2003 FORD EXPLORER, AFTER HAVING SERVICE COMPLETED , JAN '07 NOTICED AFTER SEVERAL WEEKS VERTICAL CRACK ON REAR HATCH PANEL RIGHT OF FORD EMBLEM. DIDN'T THINK MUCH OF IT BECAUSE THERE WAS ROAD SALT COVING THE BACK HATCH AND I COULDN'T CONFIRM WHAT HAD HAPPENED.HOWEVER THERE WAS NO IMPACT MARKS. I HAVE NOTICED A NUMBER OF OTHER SAME YEAR EXPLORERS WITH THE SAME VERTICAL CRACK. IWILL TRY TO PURSUE WITH FORD. *CN

REAR PINION GEAR ON 2003 FORD EXPLORER CAUSES HIGH PITCHED WHINING SOUND, AND IS WELL KNOWN TO FORD DEALERSHIPS IN THE AREA. THE STATED COST TO REPAIR (REPLACE PINION RING, PINION GEAR, SEALS) IS IN EXCESS OF $1,100. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. AFTER INSTALLING TWO NEW TIRES ON THE FRONT OF THE VEHICLE THE CONTACT HEARD A THUMPING SOUND WHILE DRIVING. THE DEALER STATED THAT THE SOUND WAS CAUSED BY THE DIFFERENCE IN TREAD BETWEEN THE NEW TIRES AND OLDER REAR TIRES, CAUSING THE FRONT DIFFERENTIAL AND TRANSFER CASE TO FAIL. THE CURRENT AND FAILURE MILEAGES WERE 96,000.*AK

THE PANEL BELOW THE REAR WINDOW OF MY 2003 EXPLORER HAS CRACKED/BROKEN INTO PIECES. THE 6-8 INCH BREAK RUNS TO THE RIGHT OF THE FORD EMBLEM. APPARENTLY THIS IS A VERY COMMON DEFECT IN 2002-2003 EXPLORERS WHICH FORD REFUSES TO ACKNOWLEDGE. *JB

REAR LIFTGATE HAD A CRACK JUST BELOW THE GLASS ON THE 2003 EXPLORER. I AM CONCERNED THAT THE GLASS WILL BECOME LOOSE AND FALL OUT AND HURT SOMEONE. THIS SAME PROBLEM HAPPENED ON MY 2002, FORD EXPLORER. I HAVE SEEN SEVERAL EXPLORERS WITH THIS SAME CRACK. FORD SHOULD REPLACE THE LIFTGATE WITH A BETTER DESIGNED ONE.*AK

TL* -THE CONTACT OWNS A 2003 FORD EXPLORER WITH AN ODOMETER READING 58000 MILES AND THE FRONT DEFROSTER DID NOT WORK. THE CONTACT STATED THAT WHILE WAS DRIVING AT 45 MPH HE HEARD SOUND COMING FROM DASHBOARD, THEN THE DEFROSTER FAILED TO BLOW HOT AIR. PRESENTLY, ONLY COLD AIR BLEW OUT FROM THE DEFROST. THE CONTACT TOOK THE CAR TO THE DEALER, AND THEY TOLD HIM THAT THE VEHICLE WAS OUT OF WARRANTY, AND HE WOULD HAVE TO PAY FOR THE REPAIR. ALSO, HE CALLED THE MANUFACTURER, AND THEY TOLD HIM TO TAKE IT TO THE DEALER TO HAVE IT FIXED BECAUSE THERE IS NO RECALL AT THIS TIME.*AK UPDATED *JB

WHILE CRUISING UPHILL ON AN INTERSTATE HIGHWAY AT APPROXIMATELY 70 MPH THE TRANSMISSION DOWNSHIFTED TO MAINTAIN SPEED. AFTER CRESTING THE HILL, THE TRANSMISSION WOULD NOT SHIFT BACK INTO OVERDRIVE AND THE OVERDRIVE LIGHT BEGAN TO FLASH. I PULLED OFF THE HIGHWAY AND THE TRUCK WOULD NOT SHIFT 1-2 UNTIL APPROXIMATELY 4500 RPM AND THEN WOULD DO SO VERY HARSHLY. WHEN ACCELERATING THE TRANSMISSION SLIPS AND DOES NOT PROVIDE FULL ACCELERATION. ACCORDING TO MY LOCAL TRANSMISSION SHOP THE REPAIR WILL COST APPROXIMATELY $3000 AND REQUIRE AN ALL NEW TRANSMISSION. *NM

REAR HATCHBACK WAS TAKEN TO FORD FOR A RECALL REGARDING THE HATCHBACK HINGES. THE STRESS OF THE FAILED HINGES HAS CAUSED CRACKS TO DEVELOP BELOW THE REAR WINDOW IN THE FACIA, IT IS CRACKING. *JB

JUST NOTICED A LARGE CRACK IN PANEL UNDERNEATH REAR WINDOW OF 2003 FORD EXPLORER XLT. THE CRACK JUST APPEARED WITHOUT ANY REASON. DEALER REFUSES TO PAY FOR REPLACEMENT. WE HAVE NOT REPAIRED YET BECAUSE WE ARE SEEKING DEALER REIMBURSEMENT. THERE ARE A HUGE NUMBER OF CASES OF THIS SAME PROBLEM IN 2002 AND 2003 EXPLORERS. ONE WEBSITE THAT LISTS MANY OTHERS WITH SAME PROBLEM IS AUTOBEEF.COM. DEALER ESTIMATE WAS $648. PLEASE ACKNOWLEDGE RECEIPT OF THIS COMPLAINT AND INFORM US ON HOW TO PROCEED. *JB

2003 FORD EXPLORER HAS HUMMING COMING FROM THE BACK WHEELS. THERE IS A SQUEEK AND GRINDING COMING FROM THE FRONT AXEL.

PAINT BUBBLING UP ON FRONT OF HOOD ON 2003 FORD EXPLORER. *TR

CATASTROPHIC FAILURE OF THE FRONT HUB/WHEEL BEARING ASSEMBLY. *JB

REAR LIFTGATE BODY PANEL BELOW GLASS WINDOW DEVELOPED A CRACK FROM TOP TO BOTTOM TODAY AFTER CLOSING THE LIFTGATE. THE DEALER SAYS IT IS NOT COVERED AND THEY HAVE SEEN THIS BEFORE. THIS IS CLEARLY A DESIGN DEFECT SINCE THIS PANEL IS BROKEN BUT NOT THE GLASS IN THE LIFTGATE. *JB

UPON GOING OUT TO MY TRUCK THIS MORNING TO PUT MY SONS STUFF IN THE BACK, I NOTICED THAT I HAVE A CRACK IN THE PANEL JUST BELOW MY LIFTGATE GLASS. THIS STRUCK ME AS UNUSUAL AS I DON'T EVEN USE THE LIFTGATE WINDOW. I DECIDED THAT I WOULD DO A SEARCH FOR A RECALL THAT I MAY NOT HAVE BEEN PRIVY TO...AND I HAVE FOUND HUNDREDS OF COMPLAINTS, BUT NO RECALL. THE DEALERS ARE REFUSING TO REPLACE THIS ITEM EVEN WHEN IT IS UNDER WARRANTY, THEY SAY IT ISN'T COVERED. IF THERE IS OBVIOUSLY A DEFECT AND THIS MANY PEOPLE ARE HAVING THE SAME ISSUE ... WHY ISN'T SOMETHING BEING DONE ABOUT IT. IF IT KEEPS CRACKING THE GLASS IS GOING TO FALL OUT!! THE DEALERSHIPS ARE SAYING THAT IF YOU STILL HAVE WARRANTY THAT THEY WILL REPLACE IT NO CHARGE, BUT AT THE SAME TIME EVEN IF YOU DO HAVE WARRANTY ... IT ISN'T COVERED. THERE SHOULD BE A RECALL ON THIS...AS IT DOES POSE A HAZARD IF THE WINDOW FALLS OUT DUE TO THE CRACK IN THE STRUCTURE. DOES ANYONE KNOW IF ANYTHING CAN BE DONE ABOUT THIS OR WHO WE NEED TO CONTACT??? *JB

PLASTIC UNDER (ATTACHED TO) REAR LIFTGATE WINDOW CRACKED. CRACK RUNS TOP TO BOTTOM, AROUND THE FORD EMBLEM. ENTIRE LIFTGATE NEEDS REPLACING. FORD SAYS I HAVE TO PAY FOR IT. I HAVE SEEN SEVERAL EXPLORER ON THE HIGHWAY WITH THE SAME DEFECT. DON'T REALLY KNOW IF THIS WOULD BE A SAFETY ISSUE, BUT I'M SURE THE INTEGRITY OF THE STRUCTURE WOULD BE COMPROMISED IN A ROLLOVER. *TR

MY 2003 FORD EXPLORER 4X4 HAS DEVELOPED A SEVERE BINDING, SHUDDER SENSATION IN THE REAR AXEL DURING LOW SPEED TURNING MANEUVERS. IT ALSO HAS A WHINING SOUND AT HIGHWAY SPEEDS, TYPICALLY 55 - 70 MPH). THIS VEHICLE HAS ONLY 34,000 MILES ON IT AND THE DEALER WANTS TO REBUILD THE REAR AXLE/DIFFERENTIAL - AT MY EXPENSE SINCE THE 3 YEAR WARRANTY TIME LIMIT IS UP. IF LET GO, THE FORD DEALER INDICATES THE REAR AXLE COULD 'BLOW UP' (THEIR WORDS), RESULTING IN A COMPLETE LOSS OF DRIVE TO THE REAR WHEEL. I HAVE DISCOVERED AT LEAST SIX (6) TECHNICAL SERVICE BULLETINS ISSUED BY FORD ON THIS PROBLEM! THIS IS OBVIOUSLY A BAD DESIGN AND LATENT DEFECT WHICH CAN EFFECT THE SAFE OPERATION OF THE VEHICLE. *JB

DT*: THE CONTACT STATED THE TRANSMISSION FAILED WHILE DRIVING 30 MPH. THERE WAS SMOKE COMING FROM THE REAR OF THE VEHICLE AND WHEN THE CONTACT STOPPED TO INSPECT THE PROBLEM, LEAKING TRANSMISSION WAS NOTICED. THE SERVICE DEALER WAS NOTIFIED AND THE VEHICLE WAS TOWED TO A TRANSMISSION SHOP WHERE A COMPUTER DIAGNOSTICS IDENTIFIED THE PROBLEM AS A FAILURE TO THE ONBOARD COMPUTER. THE MANUFACTURER WAS NOT ALERTED.

I HAVE A 2003 FORD EXPLORER WITH 60,000 MILES ON IT. MY OVER DRIVE LIGHT STARTS FLASHING AND THE TRANSMISSION IS SLIPPING. I HAVE JUST SEEN ONLINE HUNDREDS OF PEOPLE WITH THE EXACT SAME PROBLEM AND FORD IS NOT RECALLING OR DOING ANYTHING TO HELP WITH REPAIRS. I THINK THERE IS A DEFECT IN THE DESIGN. I ALSO GOT INTO A CAR ACCIDENT IN MAY OF 2006 WITH MY 2002 EXPLORER AND IT WAS TOTALED. I FLIPPED IN THE VEHICLE TWICE AND NOT ONE AIRBAG DEPLOYED. *JB