2020 Ford Explorer Powertrain & Transmission Problems

When the vehicle was started this morning, it sounded like it was chugging and did not wasn’t to stay on. Then when the driver went to drive, he got the notification on my dash to stop safely and the engine was disabled. The check engine light was on, as well as the battery light was on, and the warning light was on. PCM code P1A0C present. TSB 25-2447 applies but the vehicle has current software already installed as of 3/26/26. Ongoing issue with this and other Hybrid Ford Police Interceptor Utilities in our Fleet.

Driver was responding to a priority call with lights and siren going when the engine RPM's raced to approx 8,000 RPM's, engine lost forward movement and red triangle and stop safely now message turned on. Vehicle was moved to the side of the road and was disabled requiring a tow to Fleet. PCM codes P2884 and P2885 for Hybrid engine disconnect clutch faults were noted in PCM and vehicle was sent to dealer for diag/repairs on 4/27/26.

Car starts to jerk all of a sudden when breaking ( from 30-26 miles) .

CUSTOMER STATES THE CHARGING SYSTEM LIGHT IS ON AND THERE IS A STARTING SYSTEM FAULT, PLEASE ADVISE VERIFIED CONCERN. RETRIEVED OTCS ANO P0A1E, U0120 PRESENT IN PCM. CLEARED ores AND LIGHT STAYED ON ANO BOTH RETURNED. CUSTOMER LEFT VEHICLE FOR DIAGNOSIS. PULLED VEHICLE INTO BAY AND WARNING LIGHTS OFF. RETRIEVED DTCS- P0A1E, U0120 MEMORY IN PCM. CLEARED DTCS AND BOTH CLEARED. TEST DROVE VEHICLE ANO BATTERY LIGHT RETURNED WITH B11D9:09 IN BCM AND P06EF IN PCM. SUSPECT VOLTAGE CONCERN. REMOVED WIPER COWL AND TRUNK TRIM, DISCONNECTED AND WARRANTY CHARGED/TESTED BOTH BATTERIES- BOTH PASSED. REASSEMBLED VEHICLE, CLEARED DTCS AND TEST DROVE- NO CONCERNS RETURNED. TEST DROVE AGAIN NEXT DAY ANO NO CONCERNS PRESENT. CONCERN WAS MODULE ERRORS CAUSED BY DISCHARGED BATTERY FROM SITTING FOR EXTENDED PERIOD OF TIME. CONCERN RESOLVED DURING DIAGNOSIS.

Vehicle stuck in park. But will go in gear but just won’t move.

I am filing a safety complaint regarding my 2020 Ford Explorer (2.3L engine) experiencing a transmission-related failure. At approximately 112,000 miles, the vehicle began exhibiting a dangerous failure pattern. While braking, a loud mechanical noise occurs, followed by hesitation and inability to properly accelerate. The vehicle then displays a “Shift System Fault” warning. After this occurs, the vehicle struggles to respond when attempting to accelerate, creating a serious safety hazard, especially when merging into traffic or crossing intersections. This issue appears to be consistent with Ford Technical Service Bulletin 23-2249, indicating the manufacturer is aware of a defect involving the transmission system. Despite this, no recall has been issued, and I have been quoted a significant out-of-pocket repair cost. The sudden loss of acceleration and erratic shifting presents a clear safety risk that could lead to a crash. I am requesting that this issue be investigated for a potential recall due to the safety implications.

this vehicle has sustained a complete transmission failure at 117,000 miles. There are known issues with this 10 speed transmission that the automaker needs to own to and address. This poses a safety risk when traveling and there were no apparent signals of anything prior to this. The vehicle is a garage to have a new transmission installed and had to get a rental car to continue to work and will cost thousands of dollars out of pocket as a result of this issue.

On Tuesday April 7 as I was driving to work, as I was stepping on the break to pull into the parking lot and when the car hit 25 mph it jerked forward.; this was the first time I’ve ever experienced this so I didn’t think much of it. When I was leaving work that evening pulling out of the parking lot onto the main street the car jerked forward once I hit hit 35 miles an hour and then again jerking as I was slowing down to 25 to make the stop at a light this happened five or six times I live 3.9 miles away from my job. This had never happened before. I called the Ford dealership in Brentwood, Ca Bill Brant Ford as I had an oil change scheduled for Friday, April 10. They told me they would check it out at the time of my appointment. I got a call from the service department saying that my transmission was shot and then I would have to buy a new one for $8000. My car is a 2020. It has 53,000 miles on it and I need to buy a new transmission? I’ve had cars for over 10 years that had never needed a new transmission!! There was never a maintenance light or a check light, so who knows how long this was going on and I wasn’t aware and now five days after the first experience I have to replace the transmission. The service department says it is an internal issue that is why I was not seeing any warning lights… so the owner does get to know there is a problem until it’s too late far a repair?? This does not sound like something that can happen in 5 days.

Thank you for your time reviewing my complaint. I've answered each of your bullet points below. - the transmission is hard shifting in low gears however no warning/no dashboard lights to indicate issue. The vehicle is available for inspection upon request. - I use my car for work which includes transporting individuals to work and appointments. This hard shift happened with a passenger while on the freeway in traffic, then continued for the remainder of the ride each time I approached low speeds. - A vehicle diagnostic was performed by an independent service center/certified mechanic and no errors registered with the transmission. However the transmission diagnosis was determined by the service center driving the car and experiencing the hard shifts. I have a copy of the report. - The vehicle or component has not been inspected by the manufacturer, police, insurance or any other representatives. _ There were no warning lamp messages leading to the problem or a this current time and currently there are no warning lights indicating the transmission issue, although it has been diagnosed by a certified mechanic/service center as "Engine concern - neutralizing in gears between 1st & 2nd". There were sporadic episodes of this "hard shifting" within the last few months and the frequency of hard stops occurring were random. Additionally, there were no warning lamps or messages to indicate an issue. On 4/4/26 a hard shift happened on the freeway and has been consistent daily at low speeds.

The failure involves the automatic transmission system (10-speed 10R60) in my Ford Explorer 2020. The issue appears to be internal, affecting clutch packs and/or internal components (spring-related failure was initially noted by the dealership).Yes, the vehicle and transmission are available for inspection upon request. The transmission malfunction caused delayed engagement and loss of proper power delivery, which created unsafe driving conditions. There were moments where the vehicle hesitated or failed to respond properly when accelerating, increasing the risk of being struck in traffic or being unable to move out of the way of oncoming vehicles. This presents a clear safety concern, especially in traffic or intersections. Yes, the issue was inspected and confirmed by an authorized Ford dealership. The dealership initially diagnosed the problem as an internal transmission failure involving clutch-related components. However, those diagnostic notes were later removed or altered in the service record. I have retained screenshots of the original diagnosis as evidence. The vehicle has been inspected by an authorized dealership representing Ford Motor Company. At this time, it has not been inspected by police or insurance representatives. The manufacturer has not physically inspected the vehicle but has reviewed the case and offered partial financial assistance. Yes. Prior to the failure, the vehicle experienced symptoms including harsh shifting, delayed engagement when shifting into drive or reverse, and abnormal transmission behavior. These symptoms developed over time before the failure occurred. In some cases, there were no warning lights present before the issue became severe, which made the failure more sudden and unexpected. I was informed the original technician is no longer employed and there is no service manager currently overseeing the department. This lack of oversight makes it difficult to verify the original diagnosis or changes made to service records.

I was driving the vehicle through a neighborhood and there was a clunk noise and it sounded like my brakes were metal on metal. I stopped to ensure my brakes were okay. Then I continued to drive home when there was a louder clunk and the reared on my vehicle locked up and the car would no longer move. The reared differential unit had failed and exploded parts and put holes in the unit causing fluid to exit onto the street and lock up the drive tires. The vehicle was stranded in the middle of the street and could not move. There was no warning or indication of a failure. The vehicle was towed to the dealer and components were replaced under extended warranty.

Vehicle Issue Description – 2020 Ford Explorer Limited (Transmission Failure) The issue involves the transmission system in a 2020 Ford Explorer Limited. The transmission began exhibiting hard and erratic shifting, particularly between lower gears and when decelerating to a stop. A within days experienced complete failure, leaving the vehicle unable to properly move or engage gears. There were no warning lights, messages, or dashboard indicators at any point prior to the failure. This lack of warning prevented any opportunity to address the issue before it became severe. This failure created a significant safety risk, as the vehicle became unreliable in traffic conditions. Hard shifting and delayed engagement made it difficult to predict acceleration and deceleration, increasing the risk of being rear-ended or unable to safely merge into traffic. The final failure rendered the vehicle inoperable, which could have been dangerous if it occurred in a high-traffic or unsafe location. The problem appears consistent with known transmission issues reported by other owners of 2020 Ford Explorers, including hard shifting, jerking, hesitation between gears, and sudden loss of drivability.  Many drivers report similar symptoms progressing to severe transmission problems or complete failure. At this time: •Confirmation by dealer or service center: 3/18/26 Despite the number of similar complaints and documented issues, there has not been a specific recall issued for the transmission system itself, although other drivetrain-related recalls (such as rear axle or driveline failures) have been issued for this model year.  Based on the pattern of symptoms and widespread reports, this appears to be a systemic issue affecting the transmission in this model year, rather than an isolated incident.

on 2/27/26 I heard a knocking sound in my car, no warning lights came on, took it to local car place and was told there was no oil in the tank. I immediately made an appt to take it to River View Ford dealership for service. They looked at it on 3/2 and found the engine to be damaged from the turbos pulling oil out of the oil tank and sucking it into the engine. They informed me nothing was being offered to replace the engine for that year 2020 and my warranty just ended 11/25. This car is worth $70,000 new, just paid it off early, otherwise in great condition. I called the Customer service line and was told there is nothing they can do or offer and filed the complaint. My husband called back and spoke to 3 different rude people requesting someone call our dealer and talk with the service people- this didn't happen. Earlier this year this car had a differential leak that cost $3000; it also had the undercarriage of the car that holds the flex pipes up, fall apart and required the entire undercarriage to be replaced. I find it appalling that you google ST engine issues and they specifically say 2020 models have issues with and suffer from severe oil-related issues, including high oil consumption, oil starvation, and, in some cases, turbocharger failure or engine knocking. How is this not a recall? No warning signs til its too late.

2020 Ford Explorer with the 10r80 transmission went bad. Shuttering between 2/3 gear, neutraled out of gear. Shop wants 5,800 for a remanufactured transmission.

The catalytic converters (both) on my 5-year-old Ford Explorer both failed due to cracked welds. This failure appears to be common with the v6 ecoboost engines. It happened sometime before 124000 miles, it was only noticed because my wife and daughters started complaining about headaches and sleepiness when riding in the vehicle. The failure was only noticed when a mechanic evaluated it, the failure was not noticeable otherwise. I believe this is a very dangerous condition, as the fumes were evidently getting into the vehicle somehow and causing symptoms of carbon monoxide poisoning. The estimate to repair both is $5000, but according to the repair shop, there are currently none available. Ford has acknowledged this defect in Customer Satisfaction Program 21B35 and the 2025 service bulletin covering cracked weld failures. At about the same time, the transmission suddenly. The failure is very specific, and is documented in Ford Technical Service Bulletin 22-2411 as a known defect. The vehicle experienced harsh shifting, delayed engagement, and ultimately complete transmission failure requiring full replacement at a cost of approximately $7000. This appears to be a widespread defect, and I believe it represents a safety concern due to unpredictable loss of drivetrain function.

SUMMARY OF FACTS FOR LEGAL CONSULTATION Bad Faith Redhibition Claim — Louisiana Civil Code Art. 2545 Prepared for Attorney Consultation 1. Vehicle & Transaction Information Vehicle2020 Ford Explorer ST — AWDPurchase DateMarch 2025Purchase Structure17,000 trade-in applied 17,000 remaining loan balanceAdditional Warranty2,500 paid warranty purchased through dealership at time of saleSelling DealerIndependently licensed dealership (non-Ford franchise)Warranty ServiceWarranty work performed during coverage period 2. The Technical Service Bulletin (TSB 23-2174) Ford issued TSB 23-2174 in July 2023 — nearly two years before the vehicle was sold to the client. Key facts about the TSB: •Covers: 2020–2021 Ford Explorer/Lincoln Aviator AWD vehicles •Component affected: Front Axle Disconnect Actuator (FADA) — left side •Failure mode: FADA O-ring seal failure causing AWD malfunction, triggering powertrain warning light (wrench icon) with DTCs C00A6 and/or C0631 •Required repair per TSB: Full replacement of FADA with revised intermediate shaft AND reprogramming of transfer case control module •Result of proper TSB repair: Permanently eliminates front axle disconnect capability — a fundamental, permanent change to vehicle drivetrain operation •TSB was publicly available on [XXX] at time of purchase — free, searchable by VIN 3. Critical Pre-Sale Service Record — January 2025 The dealership's own service center performed the following repair on the vehicle approximately 1–2 months before the sale to client: Date of ServiceJanuary 2025 (approx. 1–2 months pre-sale)Work Order DescriptionLeft axle disconnect/hub actuatorParts ListedMotorcraft left axle seal ONLYLabor Hours9 hoursDTCs or TSB ReferencedNone listed on work orderAWD Module ReprogrammedNot indicated on work order Critical observation: The terminology used on the dealer's own work order — "left axle disconnect/hub actuator" — mirrors the exact component language of TSB 23-2174. A technician with suffici INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Car will be in drive or reverse, start to move with foot on gas then will shift itself into park

I own a 2020 Ford Explorer with approximately 85,776 miles. The vehicle has experienced two separate loss-of-propulsion events in traffic. On both occasions, the vehicle suddenly lost power while driving and stalled in the middle of a busy intersection. There was no prior warning of imminent engine failure. After stalling, the vehicle would crank but would not restart. The vehicle was disabled in the intersection for approximately 45 minutes to one hour each time. My family was inside the vehicle during these incidents. The vehicle displayed multiple malfunction warnings including “Shift System Fault” and messages indicating the vehicle was not in Park even when the shifter was in the Park position. The dealership, Hansel Ford of Petaluma, verified the concern and referenced Ford Technical Service Bulletin (TSB) 23-2249 related to internal transmission components, including the valve body and park pawl actuator system. The dealership confirmed that when the vehicle is placed in Park, it may actually remain in Neutral. This creates an additional safety risk of unintended vehicle movement. This issue presents a serious safety hazard due to: •Sudden loss of propulsion in traffic •Vehicle disabled in active intersections •Extended inability to restart •Potential rollaway risk due to Park malfunction The vehicle is currently pending major transmission-related repairs. I am submitting this complaint due to concerns about loss of propulsion and park system malfunction creating a safety risk for occupants and surrounding traffic.

Power Train, Automatic Transmission Issue The vehicle is a 2020 Ford Explorer XLT with approximately 71,000 miles. The automatic transmission has developed delayed engagement and harsh shifting during normal driving conditions. The issue occurs most often during low speed driving, rolling stops, and when shifting from Park into Drive or Reverse. The transmission will hesitate or pause before engaging, followed by a sudden harsh shift or jerk into gear. The condition has been reproduced multiple times during normal driving and is consistent. This behavior creates unpredictable vehicle response when I accelerate into traffic or proceed from a rolling stop. The delay followed by sudden engagement can cause the vehicle to lurch forward unexpectedly, which could increase the risk of a crash when entering intersections, merging into traffic, or operating near pedestrians. The vehicle is scheduled for inspection at a Ford dealership, and the issue will be evaluated under known Ford technical service bulletins addressing harsh or delayed shifting in the 10-speed automatic transmission. At this time, the vehicle has not yet been inspected by the manufacturer. The vehicle will be inspected by an authorized Ford dealer Monday March 9, 2026. No warning lights or messages have appeared. The condition occurs without warning indicators and is noticeable through delayed engagement and harsh gear shifts. My vehicle has been regularly maintained and received the recommended 60,000 mile service prior to the issue appearing. Similar transmission complaints appear to be widely reported among owners of 2020–2022 Ford Explorer vehicles equipped with the 10-speed automatic transmission.

front end axle actuator failing and causing all safety systems to turn off, loss of power and can lead to seized up front end