There are 5 owner-reported tires & wheels complaints for the 2004 Hyundai Sonatain NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
THE PAINTED ALLOY WHEELS ON MY 2004 HYUNDAI SONATA ARE BUBBLING, PITTING AND CORRODING RESULTING IN REGULAR AND UNEXPECTED LOSS OF AIR. THE PAINT IS COMING OFF IN LARGE PIECES. THE DAMAGE IS NECESSITATING AIR FILL-UP PRIOR TO MOVING VEHICLE ON NUMEROUS OCCASIONS. NUMEROUS TRIPS TO TIRE SHOP TO "FIX FLATS" HAVE RESULTED IN "BEAD LEAKS" DUE TO THE CORROSION. DEALER ACKNOWLEDGES PROBLEMS IN THIS AREA BUT WILL NOT REPLACE WHEELS OR OFFER SOLUTION (I OFFERED TO ACCEPT REGULAR STEEL WHEELS AND WHEEL COVERS) EVEN UNDER EXTENDED WARRANTY. INSTEAD THEY GAVE ME THE NAME OF A WHEEL "REFINISHER" TO SOLVE THE PROBLEMS MYSELF. *TR
TIRE VALVE STEM FAILED ON 2004 HYUNDAI SONATA. THERE WERE DEFECTIVE WHEEL COVERS. ALL TIRES WERE REPLACED ON THIS VEHICLE ON 11-10-2006. MILEAGE WA S37,063. VEHICLE WAS TAKEN TO DEALER FOR TIRE ROTATION ON 6-21-2007. *AK ON 6-26-2007 WHILE TRAVELLING AT 70+ MPH ON THE INTERSTATE, I EXPERIENCED SUDDEN LOSS OF AIR IN THE LEFT FRONT TIRE. LUCKILY, I WAS ABLE TO CONTROL THE VEHICLE TO A SAFE STOP. TOOK THE TIRE TO THE VENDOR. DETERMINED THAT THE CAUSE OF THE FAILURE WAS A BROKEN VALVE STEM. VENDOR STATED THAT THEY HAVE HAD PROBLEMS WITH THE HYUNDAI WHEEL COVERS. AFFECTED TIRE WAS UNUSABLE DUE TO THE TIME IT TOOK TO GET STOPPED FROM 70+MPH AND WAS REPLACED. AFTER THAT EVENT, I BEGAN WATCHING THE WHEEL COVERS AND OBSERVED THAT THE WHEEL COVERS ROTATE ON THE WHEEL WHILE DRIVING, AND BEND THE VALVE STEM WITH SIGNIFICANT FORCE. I FREQUENTLY REMOVED AND RE-INSTALLED THE WHEEL COVERS TO RELIEVE THE FORCE ON THE VALVE STEM, ONLY TO FIND OUT THAT THE PROBLEM WOULD RE-OCCUR WITH LESS THAN 100 MILES OF DRIVING. I BECAME CONCERNED AND WORRIED TO DRIVE MY CAR AT INTERSTATE SPEEDS DUE TO THE POSSABILITY OF A POTENTIAL CRASH DUE TO THE RAPID LOSS OF AIR SHOULD ANOTHER VALVE STEM BREAK. CONSULTED THE INTERNET (GOOGLE) AND SEACHED FOR "HYUNADI SONATA VALVE STEM PROBLEMS." OTHERS HAVE EXPERIENCED THE SAME PROBLEM. ALSO, FOUND THIS PROBLEM BEING INVESTIGATED ON 2002 - 2003 HYUNDAI SONATAS. SEE NHTSA "PE05-059 2002 - 2003 HYUNDAI SONATA TIRE VALVE STEM FAILURES 07-NOV-2005 " NOTE: TODAY, I REPLACED THE ORIGINAL HYUNDAI WHEEL COVERS WITH FTERMARKET WHEEL COVERS PURCHASED FROM AUTO ZONE. THESE WHEEL COVERS HAVE A CLOSE APPARENCE TO THE ORIGINALS AND APPEAR THAT THEY CANNOT BIND THE VALVE STEMS. A $29.95 FIX. MY OPINION IS THAT THE FACTORY HYUNDAI WHEEL COVERS ARE IMPROPERLY DESIGNED AND REPRESENT A SAFETY HAZARD. HAD I NOT BEEN AN EXPERIENCED DRIVER AND PAYING ATTENTION TO MY VEHICLE, I COULD HAVE EASILY WRECKED AT 70 MPH.
I WAS DRIVING TO ARIZONA FROM TEXAS ON INTERSTATE 10 IN A RAIN STORM WHEN MY CAR STARTED TO FISHTAIL. I THOUGHT IT WAS HYDROPLANING, BUT IT WAS SOON TOTALLY OUT OF CONTROL AND I STARTED TO APPLY THE BRAKES. MY CAR STARTED SPINNING AND SPUN ACROSS THE 15 FOOT GRASSY MEDIAN WHICH SLOPED DOWN ABOUT TWO FEET, PROCEEDED ACROSS THE TWO LANES OF ONCOMING TRAFFIC, CONTINUED DOWN A THREE FOOT SLOPED GRASSY MEDIAN ABOUT THREE FEET WIDE AND FINALLY CAME TO A STOP ON THE FRONTAGE ROAD. MY BACK TIRE HAD GONE FLAT!! WHEN I GOT TO ARIZONA I BROUGHT MY CAR IN TO DISCOUNT TIRE (WHERE I HAD PURCHASED THE FIRST TWO TIRES) TO HAVE THE RIMS AND TIRES CHECKED. THEY CHANGED THE TIRE BUT COULD FIND NO NAIL OR ANY REASON FOR THE TIRE GOING FLAT. THE OTHER REAR TIRE ALSO HAD TO BE CHANGED BECAUSE THERE WERE CRACKS IN THE TIRE (THE 2 REAR TIRES HAD 20,000 MILES ON THEM). I WAS TOLD THE RIMS WERE DAMAGED, BUT NOT TO THE EXTENT THAT THEY NEEDED TO BE REPLACED. THE TWO FRONT TIRES HAD TO BE REPLACED AT 17,000 MILES BECAUSE THEY BOTH HAD BUBBLES. I BELIEVE I RECEIVED FOUR DEFECTIVE TIRES WHEN I PURCHASED MY CAR BECAUSE THESE MICHELIN TIRES SUPPOSED TO BE GOOD FOR AROUND 50,000 MILES. I WENT ON THE INTERNET AND FOUND A SITE OF UNHAPPY MICHELIN CUSTOMERS WITH THEIR HORROR STORIES. I PRINTED TEN PAGES OF COMPLAINTS, TWO VERY SIMILAR TO MINE WHERE THE TIRE WENT FLAT FOR NO APPARENT REASON, OTHERS THAT HAD BLOWOUTS ON ALMOST NEW TIRES. ONE CUSTOMER STATED THAT HE WAS TOLD TO RETURN THE TIRE (AS I WAS) AND ABOUT A WEEK LATER WHEN HE CALLED HE WAS TOLD THERE WAS NOTHING WRONG WITH THE TIRE. HE RECEIVED A NOTICE FROM THE POSTAL SERVICE THAT THE TIRE HAD BEEN DELIVERED AND IT WAS DATED AFTER THE CONVERSATION HE HAD WITH MICHELIN! JB
AFTER BUYING NEW TIRES FOR MY 2004 HYUNDAI SONATA, I STARTED EXPERIENCING FLAT TIRES ON MY FRONT TIRES. ALL FLATS INVOLVED PROBLEMS WITH VALVE STEMS. IT SEEMS THAT THE WHEEL COVERS ON THIS CAR ARE NOT MEANT FOR SOME BRANDS OF REPLACEMENT TIRES. THE TORQUE OF THE FRONT WHEEL SEEMS TO CAUSE THE WHEEL COVERS TO ROTATE THEREBY CUTTING INTO THE VALVE STEMS. THE DEALERSHIP I WENT TO WOULD NOT WARRANT THE PROBLEM, BUT HE WAS AWARE OF SEEING MANY OTHER SONATAS WITH THE SAME PROBLEM. I WAS NOT WARNED WHEN I BOUGHT THE CAR THAT I HAD TO PAY CLOSE ATTENTION TO WHAT BRAND OF TIRES I USED AS REPLACEMENTS. ONE OF MY FLATS OCCURRED WHEN I WAS TRAVELING AT 60 MPH AND NEARLY CAUSED ME TO LOSE CONTROL OF THE CAR. *JB
I HAVE HAD SEVERAL VALVE STEM FAILURES AFTER THE REPLACEMENT OF TIRES ON MY 2004 HYUNDAI SONATA. THE WHEEL COVERS SHIFT AND CUT THE VALVE STEMS AND HAVE LEFT US WITH RAPID AIR LOSS. PLEASE REFER TO YOUR CASE NUMBER PE05-059. I HAVE EVEN HAD NEW WHEEL COVERS PLACED ON THE VEHICLE, BUT THEY HAVE ALSO SLIPPED OVER THE VALVE STEMS. THIS IS A CONCERN BECAUSE AT HIGHWAY SPEEDS THIS COULD CAUSE A BLOW OUT AND AN ACCIDENT, LEADING TO INJURY OR DEATH. *JB
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 25, 2026