2023 Kia EV6 Electrical System Problems

ICCU on my Kia EV6, this is a known issue, shouldn’t be bound by miles, as it’s not a mileage issue or concern! The warning was Stop Vehicle Check Power Supply!

Vehicle charging. When charging at home or public charging stations. It sometimes automatically shuts off before it gets to limit set.

My (EV6) failed to charge on both Level 1 and Level 2 charging. A “Check Electrical Vehicle System” message appeared on my dashboard. I took my vehicle to my nearest dealership, where the technician confirmed a faulty ICCU. Fortunately, my vehicle was drivable, and this failure occurred at home rather than on the highway, which could have been a significantly more serious issue. A part has been ordered, and the vehicle has been in the shop going on two weeks.

Got in my car to leave a store and heard a loud pop and noticed a smell like an electric motor burning. Backed out of my space to drive home and the car displayed several error messages- Check electric vehicle system, turtle mode, power reduced. I was stranded and had to order a tow truck to be towed to the dealer and get a ride home.

ICCU failed. Towed to dealer and awaiting a replacement.

The ICCU fuse blew. As I was driving, the car began to lose power. Fortunately I was able to pull into a parking lot before I lost all power. It's the same issue as the recall SC327Y1 from NHTSA, which occurred although the software update had already been performed previously. The dealer is replacing the ICCU and ICCU fuse under SC327Y1 after inspecting it. I did receive a warning as I was driving that the car was low on power.

ICCU failure and IVCU fuse failure

I was driving 40mph and received a yellow error message along the lines of "electrical system issue, please check" and my speed was limited to 25mph. After trying to get the car to a safe location (as I was on a narrow two-lane road), the error changed to a blinking red error and my speed was further limited to 12mph. I was unable to get the car one mile to the dealer for service, so I stopped the car in a parking lot and had it towed to the dealer. The dealer diagnosed the problem and replaced the ICCU (2nd time on this car) and the 12 volt battery.

While charging my vehicle at a level 2 charging station, my vehicle ceased charging. I received no other warnings or symptoms prior to my vehicle ceasing to charge. Upon being alerted by the Kia Access app that the charging stopped, I went to check my vehicle and none of my doors would unlock in response to the buttons on my keys. I had to manually unlock my driver side door in order to enter my vehicle. I attempted to start my vehicle and unplug/re-plug in the charger, but my vehicle would not start or charge. Using a portable jump starter, I was able to jump start my vehicle and begin charging again. However, after approximately 5 minutes of charging, my vehicle stopped charging and once again would not start. At that point, I called for my vehicle to be towed to a Kia Service Center. The Kia Service Center was able to reproduce the problem of my vehicle not starting or charging and informed me that there was an internal short circuit caused by a bad Integrated Charging Control Unit (ICCU). The bad ICCU shorted my ICCU fuse, resulting in the draining of my 12-volt battery. The ICCU and fuse were replaced at no cost to me. Although my vehicle is available for inspection upon request, the parts that malfunctioned have been replaced with new, functioning parts. My safety or the safety of others were not at risk in this situation, but I was fortunate that my 12-volt battery died while parked and charging, not while I was driving, which could have caused an accident.

ICCU failure

ICCU failure

While the vehicle was on the charger, the ICCU failed which then caused then fried my JuiceBox EV40 charger and flipped the dedicated circuit breaker. The car has since been repaired. I am concerned that this is a dangerous failure. If it happened on the road it potentially left me without propulsion. I'm also concerned that but for the circuit breaker functioning as designed it could have caused an electrical fire. My understanding is that this has been an ongoing problem with Kia and Hyundai EVs. I do not believe that Kia/Hyundai are taking responsibility for fixing the problem that have not plagued other manufacturers.

The ICCU has failed twice in my EV6. It is a fairly common issue for this vehicle. I had the ICCU replaced after the first failure, but it has failed again. There was no indication something was wrong with the car until I heard a pop and then the dash indicated "Check Electrical System"

With no warning except a pop, the vehicle iccu will fail and leave you stranded, very dangerous if you are driving on the parkway

Pulling out of garage, car warned of limited speed and then within about 30 seconds completely shut down-- could not move, operate locks, etc. Car could not be started again and had to be towed away. 12v battery had been drained down to 4v due to failure of ICCU unit. Dealership replaced entire ICCU unit and fuse.

10:00 am January 28th AFTER A DRIVE OF APPROXIMATELY 20 MILES TO THE GROCERY STORE, we parked the 2023 Kia EV6 Wind,in the parking area, then entered the store to shop. On returning, we placed the groceries in the trunk and proceeded to leave for home. The push button "START" provoked a notice on the dash that the 12 volt battery was "LOW". The drive circuits would not enable. Prior to going in the store the dash information reported the main battery was at 62%, all else is normal. We are now stuck 20 miles from home. We called KIA roadside assistance, via a cell phone. The Kia site told us it did not recognize the VIN number we had entered three separate times.. It would not proceed down the logic tree for us to be assisted by their service. We called :AAA"they sent a service truck with a jumper battery which allow us to get a small charge on the 12 volt system, enough to get us home. Immediately upon arriving I opened the hood, retrieved my "Fluke DVM" to measure battery voltage. 6.2 volts was the reading. The 12 volt battery was not charged by the voltage regulation system in our car. Fortunately, we were dressed well, being the temperature outdoors was 14*F at the time and we had access to the grocery store for safety. Yet still a major inconvenience due to breakdown. Later, I disconnected the negative battery terminal, then connected the 12 volt AGM battery charger I have purchased for home use. The battery was charged to full overnight to 13.2 volts. I removed the charger cables, then left the battery set for 12 hours disconnected from the vehicle. The voltage dropped to 12.6 volts dc, indicating a healthy battery. This morning January 29th, I called the Kia dealership to explain our problem, the scheduler has acknowledged a possible bad charge control unit, but told me if it was not a control unit problem, I would pay a fee of $135 dollars for the troubleshooting, even though the vehicle has approximately 33,000 miles. Schedule Feb 4th

It seems as if the ICCU on my car failed. It will not charge and went into limp mode in order for me to drive it home a few blocks.

While driving in the evening with an estimated 180 miles range remaining a "pop" noise was heard. About a minute later a vague warning message the car had not displayed before appeared. We tried to make it home but concerning (and still vague) messages kept appearing quite rapidly. The car slowed down and came to a halt and died in an intersection. This all happened within five minutes of hearing the "pop" noise. Once the vehicle died the head and taillights went off and the car would not allow the emergency flasher lights to be turned on. It would not allow it to be put into neutral to allow it to be moved out of the intersection. It also would not allow any of its doors to be locked (manually or otherwise) except for the driver's door until the vehicle was repaired one week later. We found out following that the 12 volt battery had not charged due to a DC/DC converter input voltage sensor fault related to ICCU failure. The popping noise had been a fuse. As the applicable ICCU parts were replaced by the dealership I doubt they will be available for inspection. The safety of my family was put at risk by: - the car's warnings not clearly explaining what the issue was. - the car not giving clear indication of how quickly it would die. - the car dying in a busy intersection. - the car being unable to be shifted to neutral. - the car's warning flashers not being operational when it died in the middle of the intersection at night. - us being left without warmth in outside temperatures around 6 degrees Fahrenheit. The ICCU problem was confirmed by the dealership we purchased the vehicle from. The vehicle was only inspected by the dealership acting on behalf of Kia.

The component that is seeming to fail in most KIA EV6's is the ICCU assembly. This is the component that failed in my KIA EV6 GT. Part# 364-1XFA0AQQK Also the ICCU Fuse, Part#375F2-GI040QQK FUSE-HIGH VOLTAGE. My safety and everyone around me was put at risk when the vehicle loss power due to this ICCU failure. As I entered the highway the vehicle starts loosing power. The vehicle gradually lost power more and more over time. I was able to make it to an exit driving at approximately 20-30 mph, and was able to drive it back to my house where it was then towed to a dealership. The problem has been confirmed by the dealer. I have the invoice to prove the repair of the ICCU. Yes there were warning messages on the screen when the ICCU failed. First, there was an audible "POP" which was the fuse blowing first. Once the fuse blows, it slowly kills the 12v battery and the car then looses power and you're no longer able to drive the vehicle. At that point, the ICCU is blown. The error message showing on the screen was: "CHECK ELECTRIC VEHICLE SYSTEM". Then the display starts blinking red and displays "STOP VEHICLE AND CHECK POWER SUPPLY". I have all the screenshots of the error messages the vehicle displays. The text message that is attached to this complaint is the service tech informing me that the 12v battery that they charged me $366.66 for, DID NOT FIX THE ISSUE. Yet they still charged me for the battery. This dealerships service department had my car from January 21, 2026 to March 4, 2026. A total of 42 days. At the time of the text message, it had already been past one month. I would like to be reimbursed for this cost.

ICCU failure. Was confirmed by shop car was towed to over phone. But no mention of it on invoice as of yet. I was at traffic light when I heard a pop and when I tried to go, got the warning message to pullover and the turtle icon. I made it to a towable spot. Super fortunate all in all. Can’t imagine if on highway in weather. No hints of failure before. Car was recently purchased month prior. I took it in for recall within first week, was told all good, software was updated. I kept between 20%-80% at all times, charged lvl2 at work daily and lvl1 at home sometimes. Had cheap voltage meter in car and was reading fine. Hope to get my car back soon.