2018 Tesla Model 3 Body & Structure Problems

The chrome trim on exterior door handle on driver side failed, peeling back to create a sharp, blade-like edge. When i tried opening the door, it sliced my finger causing bleeding and a trip to urgent care. Aparently many other consumers are facing the same problem. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The rear doors are not equipped with manual door releases. In the event of a crash or fire the rear seat passengers would be trapped and would only be able to exit over the front seats and front seat passengers. If the front doors were damaged or front passengers incapacitated the egress for the back seat passengers would be severely impacted. If a fire would occur the situation would be exacerbated. Tesla corrected this condition in later models by installing cable releases for the rear doors. Tesla has not responded with any positive response to our request to provide an upgrade and manual rear door releases.

Hello, I have a Tesla model 3 that I bought back in 2018 . On [XXX] when I sliced my finger while opening the door, because the chrome coating on the door handle started peeling. The cut was very deep ( see attached pictures). I contacted Tesla for resolution and they said that the car is not under warranty and I have to pay $340 for each handle to replace them. Apparently the peeling chrome happened to many other Tesla 3 owners and the company is aware of it and they told me that it might be caused by the car washing detergent (?!!) I think it was a defective design and the peeling chrome coating is a major health hazard. The child cand slice their fingers and if person has a bleeding issues and cut themselves while on the road it can be bad. I think it should be treated as a recall for bad design and should be fixed for free. I lost couple of days of work since I work in the Operating room and my finger was severely cut. I will wait for your response, thank you, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2018 Tesla Model 3. The contact stated that while driving approximately 60 MPH, the vehicle became difficult to maneuver. No warning lights were illuminated. The vehicle was taken to a dealer, where it was diagnosed, and determined that the frame underneath the vehicle was fractured. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 89,700.

I took my car in to Tesla to have the tires replaced, during the service appointment my frunk was opened and closed by the technicians. Within ten miles of leaving the dealership my hood/frunk flew open and broke my windshield and frunk hood

The 2018 Tesla model 3 has no manual release for rear passenger doors. Rear doors often fail to open due to door panel alignment or actuator for door. Doors will feel like they are opening but will be stuck. passenger will be unable to exit the rear of the vehicle incase of fire, power loss or due to an accident with no ability to exit the rear of the vehicle.

There are 2 separate issues with our door handles. The first issue is that they are slow to retract, and in the cold, the often remain in an open position. This has happened numerous times over this winter when my child gets in her car booster. The second issue relates to the method in which tesla adhered the chrome to the handles. There is a small seam on the bottom of the handle that peals off, This results in a VERY sharp metallic layer on the handle. I have now sliced my hand twice on this handle. (I’ve scheduled Tesla to replace this handle. Unfortunately this is coming at a cost to me as the consumer.

The rear bumper fell off on [XXX] on the [XXX] of the [XXX] bound for [XXX] toward Long Beach Airport when driving in the rain through a puddle of water. It’s a serious safety hazard for the model 3 and the cars behind. This is a widely reported known design flaw, but Tesla refused to cover the repair cost. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The driver's side rear door handle is defective. The chrome wrap around the door handle is I believe aluminum that does not adhere properly to the plastic handle, resulting in the wrap coming loose and have caused cuts to the fingers of unaware passengers. Tesla has requested $350 to fix what is an obvious safety hazard. Others are discussing this online: [XXX] [XXX] The online reports always call out that it's the same door - rear driver's side - indicating to me an installation flaw. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Vehicle will randomly lock various doors and not allow them to be opened from the outside unless they are first opened from the inside and then the car will allow the extrnal handle to be used to open the door. This has happened on the passenger side front and rear and on the driver side rear door.

Car speed control malfunctioned. There was a sudden acceleration when car was below 10 miles in the parking lot. The driver lost control on braking and car keep accelerating even no force was applied to pedal. Dribe had to steer out of parking lot and crash through a wood en fence on next door neighbor. Car still keep going thru front yard of two houses cross the street and eventually hit a concrete barrier on front porch of the house. Several parts breakoff underneath the car , fluid leaked and all wheels are severely damage. Severy damage to front body side of the of the car and battery system , has occurred . There was near miss body injury to pedestrians in the area and neighbor hood. No physical injury was reported at the time of accident. but driver reported psychologycal distress. Currently CAR is towed away per Instruction from Insurance company for evaluation. Police report CASE# 23021162 NORTH bRUNSWICK pd 710 hermann road North Brunswick, NJ 08902

Auto was in reverse and moved backwards while rear rt side door was open causing damage to another auto parked alongside. Shouldn't the auto not move in gear when a door is open and unlatched ? The auto can move forward or back with any door that remains open. I thought this would be a safety issue

Read passenger subframe bolt fell out while driving. The subframe of my vehicle and the mounting plate had a 3 inch gap between it. It made the rear end shake and loose control at speed. Tesla refused to give me torque specs twice. I was able to find service manual online and re-torque it. There was no locktite on the bolt. There was no warning, just a metal clanking noise and then the vehicle became dangerous to drive.

Rear left exterior door handle. Peeling chrome plating on the under side of handle creates a sharp ragged edge that cuts fingers. The ragged edge also prevents the handle from retracting completely into the door, which may affect secure closure of the door. Reported to Tesla, who declined to cover the repair and sent me an estimate of $270 for parts and labor to replace the door handle.

The front Undercarriage/ Aero Tray on My Model 3 started to tear apart after driving in the rain on the freeway. This is a part of the existing SB-19-12-001 Tesla Service Bulletin. While driving on the freeway on a rainy day in Los Angeles, I heard the undercarriage tray start dragging on the freeway. Did not hit or run over any objects to cause the tray to rip. Contacted Tesla and showed Tesla several photos along with the service bulletin affecting 2017-2018 Model 3’s which my Model 3 is a August 2018 Build and Tesla did not want to honor the Service bulletin and they wanted to charge me $441 for replacing both front and back Aero trays. This needs to be reported that Tesla Service centers are not honoring Service bulletins about defective parts. This can be a safety issue, if the part we’re to rip off and hit another car and cause an accident, it can be avoided if tesla honors the service bulletin.

The contact owns a 2018 Tesla Model 3. The contact stated that the chrome trim became loose on all four doors, which caused injuries to the contact and daughter while opening the doors. The vehicle was diagnosed by an onboard App, that determined that all four door handles needed to be replaced. The vehicle was not repaired. The contact stated that it was a known issue since the manufacturer had changed the chrome trim for the newer model vehicles. The manufacturer was made aware of the failure, and informed the contact that he had to pay out of pocket for the repairs. The failure mileage was approximately 30,000.

The contact owns a 2018 Tesla Model 3. The contact stated that while driving at an undisclosed speed, he heard a rattling noise underneath the vehicle. The contact stated that upon inspection, he noticed that the underbody shield had detached. No warning light was illuminated. The dealer was not notified of the failure. The manufacturer was notified, and the contact was informed to submit photos and a virtual diagnosis was performed. The failure mileage was approximately 39,000.

My vehicle, was parked and pulled out of the parking lot on a doing a complete left steering turn, couple of nuts&bolts carrying the vehicle control arm fell to the ground and the entire control arm disengaged out of the shafts. This could have been very fatal, if my family or me were riding the car. Tesla was trying to tell me that saying that, this is caused due to a high impact etc, not doing wheel alignment etc. And they want to charge me $3561+ to fix this shaft to put back the nuts and bolts that fell off from the car.

Rear under carriage shield gets pulled off under normal driving conditions and rips off the bumper cover and rear wheel wells

On May 28, 2021 I took my Tesla Model 3 in to have the undercarriage replaced after it came into contact with water and started to separate from the car. Tesla replaced both the front and rear aero shield panels under warranty. I was told this should not happen again as this part is an upgraded version from the original part. Seven days later, the same issue occurred where the part began to separate from the vehicle. This is a potential safety hazard for other drivers if it is not observed to be separating, it can fall off completely and become a flying object or road debris causing an accident for others.