2016 Tesla Model X Steering Problems

I don't think Tesla ever did the steering bolt recall per SB-20-32-002 on my vehicle. I had all the bolts fail, with obvious corrosion, and the motor separated from the rack causing a loss of power steering while moving. You can see where the bolt physically failed and the corrosion both on the remainder of the bolt and the entire mating surface of the motor to the steering rack. Going back through my service records, it is only listed once on 9 June 2021 with notes of "Parts not available" hidden in the comments. Tesla is telling me this was done, with comments about a January 2021 visit, but I never took it to them in January (I did in February) and the February visit has no mention of the recall. Regardless, one of two things happened: either Tesla didn't do the recall and I fell victim to the issue or the recall was done and the new, updated bolts still failed due to corrosion and exposure to a corrosive, winter environment. I still suspect the former for the reason that no visible evidence of the protective wax coating required by the TSB could be seen on the motor or steering rack. Perhaps they swapped the bolts but didn't apply the wax, which allowed for continued corrosion? I won't know for sure until they continue with the repair, but I'm worried they are going to toss the parts and sweep this under the rug and foot me with the full bill. Regardless, I want this documented that I had a failure despite the recall so that any other owner with a similar problem can see this record.

The contact owns a 2016 Tesla Model X. The contact stated that while driving during a rainstorm, the power steering assist feature suddenly failed, and the steering wheel became difficult to turn in either direction. The driver was able to forcefully turn the steering wheel and drive the vehicle a short distance to the residence. The vehicle was later towed to the local Tesla Service Center who diagnosed that the steering rack circuit board had failed and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The contact was informed that the VIN was not included in NHTSA Campaign Number: 20V062000 (STEERING). The contact stated that the vehicle had experienced the failure listed in the recall. The failure mileage was 80,000.

There is a u joint problem that is reported in many model x vehicles especially in the 2016 models. The steering stiffens and make is very difficulty to maneuver .

While driving, the steering suddenly failed — the wheel spun freely with no response from the front wheels. This occurred at a stoplight shortly after exiting the freeway; had it happened minutes earlier at highway speed, it could have caused a serious crash. The vehicle was towed to a Tesla Service Center, which confirmed an under-torqued and stripped bolt on the intermediate steering shaft connecting to the steering rack. The steering column module, shaft, and rack were replaced. This was the second major steering incident in six months. In April, the same part had seized, making the steering extremely stiff. Tesla replaced the intermediate shaft then, but immediately after pickup, the car veered sharply left and triggered a traction control alert. Only after I returned did they perform an alignment and test drive. That means the first repair was released to me without a post-repair safety check. The October failure involved the same component, suggesting negligent workmanship or a recurring defect in the steering connection. Total loss of steering control represents a critical safety hazard that could lead to loss of life. I strongly believe this issue warrants an investigation and possible recall.

The steering is stiff and hard to turn this is the second time this has happened. It happened last year around this same time. I took to Tesla service in New Orleans for repair and they said they cleaned the bolts and reconnected the line. And now the car is experiencing the same issue

I had cruise set at 60mph on 2 lane highway. Their were rumble strips in center as well as edges of the road. I approached 2 slow moving vehicles (adaptive cruise was on) and then used turn signal, took over control myself disabling adaptive cruise. I pulled back in across the center mark after passing vehicles. When i crossed the 12" wide center rumble strip my car immediately threw up a message on the screen and i could barely turn the wheel to prevent the car from driving into the ditch on my projected path back into my lane. The car got straight finally but the wheel was nearly impossible to turn. A few miles later, I approached my ramp to take and slowed down to 15mph under the ramp limit and it took nearly everything to get the wheel to turn 15 degrees to make my turn. i pulled off very slowly into a graveyard right off the road and parked the car. i took pictures of the messages on the screen "EPAS_w002 Steering may require increased effort" on the center screen and the similar message on the center screen "Steering assist reduced steering may require increased effort". I did a computer reboot (hold 2 buttons on steering wheel), left the car with my key and locked it ad walked away for a minute. I reapproached the car, it unlocked, and i turned the car back ON. Everything worked when i got on the highway with the exception of Autosteer (beta). It would not set, so i disabled it on the center screen. I turned it back on this morning (next day) and it is fully functioning again. I do not know how i didn't end up in the ditch at highway speeds, but i feel this needs reported and a solution found before I or someone else loses steering. I'm not sure the center rumble strip had anything to do with it or if it was coincidental, but the car always does a shimmy when you cross rumble strips in the center of the road (switching lanes) regardless of speed.

In March of 2025, my steering of the model X became really stiff. As time went on, the problem became worse and no longer able to turn left or right without major force. I made an appointment with Tesla and took it in for servicing. At this time they changed the steering bolts and steering shaft April 23, 2025. This cost $489.70 (I will attach invoice). As soon as I picked up the vehicle my steering wheel was about 30% stuck to the right. I immediately sent a picture to tesla for them to conduct an alignment and fix the issue. They fixed the issue but around May 15th, I had a nail in my tire so I took my car in to fix it. At that time I find out that the tires on my car were exposed to the wire (I will add the picture of the tires). I replaced these tires on March 1st 2025 which is only 2 1/2 months since I replaced it. It was an indication that something is wrong so I make another appointment with Tesla to check it and get another alignment I dropped off car on June 3rd. Tesla tried to perform another alignment to find that they are not able to because the steering gear assembly needs to be replaced. I asked for clarification because I just fixed the steering components in April and they are now wanting $4900 for the steering gear assembly. As I was researching, I find that my model x was produced on May 2016 and there is a recall for Model x produced before Oct 2016 for the steering bolt and steering components if they are damaged. When I tell tesla that there is a recall they say that my vin is not associated with the recall. I am filing a complaint because my car is with in the period of vehicles produces in the recall. There is a huge safety issue if the steering bolt and steering gear assembly is malfunctioning. There were no warning lamps or messages to indicate this. This has put my family and other vehicles at risk and Tesla is aware of this problem but won't honor the recall or admit that the steering issue are all related.

Steering has become extremely stiff and requires strength to steer. I believe corrosion happens on the bolts or other steering components. I live in NYC where much salt and such is used to fight the snow. I've had the car for a long time and it happens yearly. Any questions please feel free to contact me. Thank You [XXX] - [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Hi, My steering wheel turning very hard even though NHTSA issued the the recall last month but your website says your vehicle is not on recall. Also my rear camara is working still Tesla said needs to be replace again even though Tesla replace in 2023 which is I paid. My autonomy is not working even though I paid $8000 plus $500 tax when I purchase my model X in 2016 for full self driving/ Tesla doesn't want to honor this to us. Hopefully NHTSA put my vehicle in recall list. Thanks for you help. Best regards

Vehicle is hard to turn.

Steering Stuck: It happened several times that the steering wheel completely locked up while driving on the road. Today it happened again. It does not move, cannot turn left or right. I was in the middle of the road, the only thing I could do was to back up. I had to stop in the middle of the road and reboot the car. Luckily the cars behind me were able to stop before crashing into me. In May 2024, I addressed the same issues, but it happened again. I think it is their defect which I have serious concerns for my safety. I heard other people also experienced the same as mine. I believe this is the defect which will cause the danger of drivers. Suspension and tires: I went to several tires shops every year and they all told me that my tires have been worn quickly because alignment was not properly installed. I went to Tesla, but they said there were no issues. The fact is that my tires have been worn quickly than normal and we can hear the squeaky noise from the suspensions when turning. My friend has the same issues with his tesla. This is also a defect that Tesla needs to repair it. WiFi: My Tesla cannot connect to WiFi for all of those years for updates. I have asked Tesla to help but they cannot connect to it either. This is a defect that they cannot fix which cause my car not being able to update it automatically.

Steering system has malfunctioned and is currently available for inspection, as of February 28, 2024. Upon leaving my home this morning, my wife found that the steering wheel was responding abnormally. The steering wheel was fairly easy to turn from the 12 o clock position until about the 2 o clock position, at which point the steering wheel required a massive amount of force to move any further, almost as if the wheel is stuck. Continuing to turn the wheel past the 2 o clock position, it gets easy to turn again between 3 o clock position until the 5 o clock position, at which point the steering wheel again gets extremely difficult to turn. Same behavior is experienced when making a left turn: Smooth, Tough, Smooth, Tough, Smooth. Being unable to smoothly and predictably steer the vehicle puts myself and other road users at risk of bodily harm and property damage. Vehicle has not yet been inspected by a dealer or service center. No accident has occurred at this time. Owner will arrange for towing for service. There have been no warnings lamps, no messages, and no prior indications of issues. Problem first appeared February 28, 2024.

The contact owns a 2016 Tesla Model X. The contact stated that on multiple occasions while driving with the Autonomous Self Driving feature activated and making a left or a right turn, the steering wheel seized, and the Autonomous Self Driving feature inadvertently disabled. No warning lights were illuminated. The vehicle was taken to an unknown Service Center to be diagnosed. The contact was informed that the lower steering shaft needed to be replaced. The contact then stated that the mechanic sprayed oil on the steering shaft to loosen the steering wheel; however, the failure recurred. The vehicle was not repaired. The dealer was notified of the failure and an appointment was scheduled. The manufacturer was notified of the failure and the contact was advised to take the vehicle to the dealer to be diagnosed. The failure mileage was approximately 83,000.

Power steering went out, and it was very difficult to turn the car, I called Tesla, and asked for a repair, I also stated the 20V062000 NHTSA recall and was told my car was not on warranty, my car fits exactly the recall number listed by NHTSA, I requested a refund and was denied. I had to drive the car 88 miles to Raleigh, I was put at a very high risk of safety to get the car fixed the steering was hard to pull and control, especially on stops and turns. NO warning messages, I discovered it when I was backing my car in the garage and did not drive it until I had to drive to Raleigh to get it fixed. The car was not inspected, I had to drive it to Raleigh for the repair. The consumer stated she requested to be reimbursed by Tesla but the request was denied.

The front control arms broke. I had it in for recall work and asked them to check the rear control arms. We had just gotten new tires on it and the tire shop recommended we bring it in to have Tesla look at the rear control arms. Tesla said they looked good and then last minute they said the front control arms were broken. Not sure how that happened, but it seems to be a common problem with the 2016 model xs. Paid 637.94 for the repair. Since then, our power steering has been almost non existent.

Possibly loss of power to the steering wheel, caused the car hitting the freeway middle cement separator Tesla refuses to look at my drive report to identify the exact fault of the car This happened on November 4th and I see there was an issue with Tesla cars due to a faulty software download during that time I’ve reached out to Tesla numerous numerous times, they refuse to review the report and identify the malfunction

Unexpectedly the cars steering has become very stiff to steer. I live in New York City and after researching on this topic I've found that other vehicles built before October 2016 have been affected and have a recall. I believe my vehicle is a late 2016 build but my Vin does not show up for the recall. Also here is the article I found... https://www.consumerreports.org/car-recalls-defects/tesla-recalls-model-x-for-steering-issue/

ENTERING THE INTERSECTION FROM A FOUR WAY STOP, THE DRIVER SIDE LOWER CONTROL ARM BROKE WHEN BRAKE APPLIED FIRMLY AT ABOUT 10 MPH WHILE TURNING LEFT. THE VEHICLE MADE A FEW CREAKING SOUNDS WHEN PARKING FOR TWO DAYS PRIOR TO THE TOTAL FAILURE. AFTER FAILURE DRIVER SIDE FRONT WHEEL MOVED FORWARD AND AFT WHEN VEHICLE WAS MOVED AND THE TIRE IMPACTED THE FENDER LINER AND RIPPED THE REAR HALF OUT.

FAILURE OF THE LEFT FRONT SUSPENSION FORE LINK, WHILE DRIVING AT LOW SPEED

HERE IS YET ANOTHER TESLA IN THE JUNKYARD. HTTPS://WWW.IAAI.COM/VEHICLEDETAILS/39245824?TENANT=US&ROWNUMBER=10 THE FRONT SUSPENSION HAS SNAPPED OFF COMPLETELY. THIS DOES NOT LOOK LIKE DAMAGE CAUSED BY A COLLISION. THE WHEEL AND TIRE ARE ALMOST UNDAMAGED SO IT IS UNLIKELY THAT A VIOLENT FORCE WAS APPLIED TO THE SUSPENSION THROUGH AN IMPACT TO THE WHEEL. THE STEEL STEMS OF BOTH THE STEERING ARM AND LOWER SUSPENSION BALL-JOINTS HAVE SHEARED OFF. THESE BALL-JOINTS ARE ATTACHED TO SOFT ALLOY PARTS OF THE STEERING KNUCKLE AND IT SHOULD BE THE CASE THAT THE ALLOY WOULD YIELD BEFORE THE STEEL BOLTS DO. YOU CAN SEE THAT THE BALL-JOINT STEMS HAVE BRITTLE FRACTURES WITH ZERO KNECKING OF THE BOLT. A NORMAL BOLT WOULD NOT BE EXPECTED TO CRACK IN SUCH A MANNER. THESE TESLA SUSPENSION FAILURES ARE SO COMMONPLACE THAT IT IS OBVIOUS THE MANUFACTURING, QUALITY CONTROL AND TESTING ARE DEFICIENT. PLEASE TAKE IMMEDIATE ACTION. PEOPLE ARE GETTING INJURED AND KILLED BY THESE DEFECTS. THANK YOU. CITIZEN KEEF