2004 Volkswagen Jetta Engine Problems

VEHICLE UNDER MULTIPLE OCCASIONS HAS STALLED OUT AT VARIOUS SPEEDS, LOCATIONS, AND DRIVING STYLES/ROADS AT OR UNDER A QUARTER OF A TANK

VW IGNITION COILS ARE FAILED, CAUSING THE SPARK PLUG NOT TO FIRE AND CUTTING POWER TO THE ENGINE. THE TECHNICIAN WAS UNABLE TO FIND THE ISSUE ABOUT 4 HOURS AND FINALLY FOUND THE PROBLEM. THE CAR WAS WORKING FINE ONE DAY AND WHILE AT THE BANK WITH MY BOYS IN THE BACK THE CAR SHUT OFF. I NEEDED TO GET OUT AND PUSH THE CAR INTO THE PARKING LOT TO GET OUT OF THE WAY.

VW CORP REJECTED CATALYTIC CONVERTER REPLACEMENT WHEN WE IDENTIFIED THAT THE FLEX PIPE WAS LEAKING/LOUD AND WAS OVER THE MILEAGE WARRANTY (VW EXTENDED THE PART WARRANTY TO 10YRS OR 120K MILES) OUR CAR HAD 120,110 MILES. THERE WAS NO LOCAL VW DEALERSHIP TO ID REPAIRS NEAR WHERE I WAS WORKING. THE PART DID FAILED BEFORE THE 120K MILES; AND HAS BEEN LEAKING OR DAMAGED FOR SOMETIME. SINCE IT WARMED UP AND I HAD THE WINDOWS DOWN I WAS ABLE TO HEAR THE LEAK. THIS PART WAS REPLACED UNDER WARRANTY PREVIOUSLY AND WAS A RECALL ITEM ON THIS MODEL AND YEAR. IS THERE A "RANGE" ON MILEAGE THAT THE VW IS REQUIRED TO TAKE INTO ACCOUNT FOR TRAVEL TO NEAREST VW DEALER LOCATION FOR REPAIRS OR WRITTEN WITHIN THE CURRENT EMISSIONS WARRANTY LAW?? *TR

TL* THE CONTACT OWNS A 2004 VOLKSWAGEN JETTA. WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE JERKED, THE EPC WARNING INDICATOR ILLUMINATED, AND THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE MASS AIR FLOW SYSTEM FAILED. THE DEALER PREVIOUSLY REPLACED THE MASS AIR FLOW SYSTEM DUE TO THE CHECK ENGINE INDICATOR ILLUMINATING, BUT THE FAILURE PERSISTED. THE TECHNICIAN STATED THAT THE THROTTLE BODY NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.

WHILE DRIVING WITH THE AIR-CONDITIONING RUNNING THERE WAS FOAM COMING OUT OF THE AIR VENTS, HITTING THE FACE AND EYES AND CAUSING A NEAR MISS ON THE HIGHWAY. THE PROBLEM HAS SINCE WORSENED AND FOAM GETS ALL OVER YOUR CLOTHES AND IN YOUR CAR. THE PROBLEM HAS GONE SO FAR THAT THE AIR BLEND IS AFFECTED. THE AIRFLOW COMES FROM ALL VENTS REGARDLESS OF WHAT SECTION YOU HAVE SELECTED. CONTACTED VOLKSWAGEN OF AMERICA AND THEY ARE SAYING THAT THERE IS NO DANGER AND NO REASON FOR A RECALL. *TR

I DRIVE A 2004 VOLKSWAGEN JETTA AND IN 2008 IT BEGAN SMELLING OF CRAYONS. THE SMELL HAS SLOWLY PROGRESSED OVER THE YEARS TO THE POINT OF NAUSEATING ME AND MY FELLOW PASSENGERS. THIS MORNING ON MY DRIVE TO WORK THE SMELL WAS SO POTENT THAT I HAD TO PULL OVER TWICE TO THROW UP. WHEN OTHER PASSENGERS ENTER MY CAR, THEY EXPERIENCE HEAD ACHES, EXTREME ALLERGY SYMPTOMS, AND SICK TO THE STOMACH FEELINGS. I'VE REACHED OUT MULTIPLE TIMES TO VOLKSWAGEN THROUGH BOTH DEALER AND CORPORATE MEDIA. DEALERSHIPS SAY THERE IS NO FIX FOR THIS SMELL (CAUSED BY AN OUTGASSING OF SOUND DEADENING MATERIAL). VOLKSWAGEN DENIES CLAIMS OF THIS BEING AN ISSUE. HOWEVER, IF YOU TYPE "MY JETTA SMELLS LIKE" INTO ANY SEARCH ENGINE IT IMMEDIATELY POPULATES WITH "CRAYONS". I AM FRUSTRATED THAT MY CAR PHYSICALLY MAKES ME SICK AND THE MANUFACTURER REMAINS PURPOSEFULLY OBLIVIOUS TO WHAT COULD ONLY BE DESCRIBED AS A DESIGN FLAW. I'M POSTING THIS CLAIM AS A PUBLIC RECORD TO A DESIGN FLAW IN OLDER MODELS OF VWS. *TR

TL* THE CONTACT OWNS A 2004 VOLKSWAGEN JETTA. WHILE DRIVING APPROXIMATELY 65 MPH, THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT DID NOT INFORM THE DEALER OR MANUFACTURER OF THE FAILURE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO INSPECTED THE VEHICLE AND ADVISED THE CONTACT THAT THE TIMING BELT WAS FRACTURED AND WOULD NEED TO BE REPLACED. ALSO, THE TENSIONER AND ENGINE MAY HAVE BEEN DAMAGED AND THE CONTACT WAS AWAITING THE RESULTS. THE CURRENT AND FAILURE MILEAGE WAS APPROXIMATELY 94,000.

MY 2004 VW JETTA 1.8 TURBO WHICH I PURCHASED NEW IS HAVING TRANSMISSION PROBLEMS. MY CAT HAS ONLY 66,000 MILES IN IT AND HAS BEEN WELL MAINTAINED. IN THE PAST TWO YEARS I HAVE REPLACED THE FUEL PUMP, BATTERY, CATALYTIC CONVERTER, NUMEROUS VACUUM LEAKS ECT...BUT A TRANSMISSION???? VOLKSWAGEN NEEDS TO ISSUE A RECALL AS THIS IS WAY TO COMMON!! PLEASE HELP! *TR

TL*THE CONTACT OWNS A 2004 VOLKSWAGEN JETTA. THE CONTACT STATED THAT THE VEHICLE OVERHEATED BECAUSE THE WATER PUMP FAILED. THE CONTACT STATED TAH THE RIM ON THE WATER PUMP MADE OF PLASTIC BROKE IN TWO PIECES. THE VIN WAS UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 56,000. UPDATED 02/10/11 *BF UPDATED 10/12/11

CATASTROPHIC DRIVE TRAIN FAILURE OF A VW JETTA TDI 5-SPEED. WHILE TRAVELING AT 65-70 MPH ON RELATIVELY FLAT TERRAIN ON A CLEAR ROADWAY IN 5TH GEAR WITH NO INPUT TO THE CLUTCH OR THE TRANSMISSION, OCCUPANTS FELT & HEARD A SINGLE, MUFFLED 'THUMP'. ORIGINATING DRIVE TRAIN FAILURE EVENT OCCURRED SPONTANEOUSLY AND COMPLETELY UNEXPECTEDLY. AFTER THE ANOMALY, A LOW METALLIC RATTLE WAS HEARD. ONCE CLEAR OF SURROUNDING TRAFFIC, IN TROUBLESHOOTING ATTEMPT THE DRIVER ENGAGED CLUTCH AND SHIFTED INTO NEUTRAL; IMMEDIATELY THE RATTLING BECAME MORE PRONOUNCED. FIFTH GEAR IMMEDIATELY REENGAGED AND NOISE ABATED. DRIVER NAVIGATED VEHICLE UNDER POWER TO RIGHT LANE & SUBSEQUENTLY EXITED EXPRESSWAY. UPON APPROACH TO SIDE STREET TRAFFIC LIGHT, THE CLUTCH WAS REENGAGED RESULTING IN A RENEWED RATTLING; TRANSMISSION SHIFTED INTO NEUTRAL. WHEN CLUTCH WAS LET OUT, THE CONSTANT RATTLING NOISE CONTINUED AS ENGINE IDLED. WITH SIGNAL CHANGE, CLUTCH REENGAGED & TRANSMISSION SHIFTED TO 1ST GEAR. CLUTCH SLOWLY, CAREFULLY RELEASED: NOTICEABLE NOISE INCREASE FOLLOWED BY SHORT SERIES OF LOUD, SHARP NOISES. VEHICLE LURCHED AND STALLED. TWO ATTEMPTS TO RESTART ENGINE FAILED; NO ENGINE RESPONSE. POLICE NOTIFIED & VEHICLE TOWED TO DEALER. SIGNIFICANT FLUID LEAKAGE NOTICED. SUBSEQUENTLY NOTIFIED BY VW DEALER THAT MAIN SHAFT OF TRANSMISSION CATASTROPHICALLY FAILED PRESSING FLYWHEEL INTO MOTOR DAMAGING CASING, BEARINGS & CRANKSHAFT LOBS RESULTING IN IMMEDIATE SEIZING OF THE DIESEL POWER PLANT. TOTAL REPLACEMENT OF TRANSMISSION AND ENGINE ASSEMBLY REQUIRED (EST ~$11K). THIS VEHICLE HAD ALL MAINTENANCE SERVICE PERFORMED REGULARLY AT 5K INTERVALS BY VW DEALER (DOCUMENTED) AND HAD RECENTLY HAD FULL 100K SERVICE INCLUDING TIMING BELT REPLACEMENT. NO NOTIFICATION/CONCERN FOR ADDITIONAL TRANSMISSION INSPECTION/SERVICE. CLUTCH RECENTLY SEEMED TO BE ENGAGING A WEE BIT FURTHER BUT NO BOTTOMING OF PEDAL OR CLUTCH SLIPPAGE. OWNER EXPECTED TO SCHEDULE CLUTCH INSPECTION/WORK DURING NEXT 5K SERVICE VISIT. *TR

BOTH RADIATOR FANS FAILED SIMULTANEOUSLY, CAUSING CAR TO OVERHEAT AND STOP ALMOST INSTANTANEOUSLY IN HOT WEATHER. CAR ONLY HAS 55K MILES ON IT AND HAS BEEN PROPERLY MAINTAINED. BOTH RADIATOR FANS WERE REPLACED. *TR

CAR BEGAN TO STUTTER AND SHAKE LIKE IT WAS RUNNING OUT OF GAS. SHORTLY AFTER I HAD AN EPC LIGHT THAT WOULD FLASH ON EVERY TIME I GOT UP TO SPEED AND IT WOULD START THE STUTTERING SOUND AGAIN. AFTER SEVERAL COSTLY TRIPS TO DEALERSHIP THEY DISCOVERED IT WAS A COOLANT MIGRATION PROBLEM. WHERE A DEFECTIVE PART THAT VW KNOWS ABOUT LEAKS COOLANT IN TO THE WIRE HARNESS. COOLANT CAN MIGRATE THROUGHOUT ALL ELECTRICAL ROUTES THROUGHOUT THE CAR. THIS HAS BEEN A PROBLEM SINCE 1998 AND VW WILL NOT DO A RECALL OR REIMBURSE FOR THE WORK. IF YOU HAVE ELECTRICAL PROBLEMS WITH YOUR VW THIS IS MOST LIKELY THE CAUSE. WE HAVE ALSO HAD PROBLEMS WITH TAILLIGHTS BLOWING VERY FREQUENTLY. THIS CAN BE A CAUSE OF COOLANT MIGRATING THROUGH THE WIRES. *TR

VOLKSWAGEN JETTA (ALL VW) HAVE PLASTIC IMPELLER WATER PUMP THAT BREAKS, CAUSING RAPID OVERHEATING AND POSSIBLE ENGINE SEIZURE. ENGINE SEIZURE MAY RESULT IN REAR END COLLISION. VOLKSWAGEN KNOWS OF THIS PROBLEM BUT REFUSES TO RECALL THE VEHICLES. NEW WATER PUMP IS REQUIRED TO REPAIR THE CONDITION. THE PARTS COSTS OVER $200.00. FAIRLY EASY TO REPLACE BUT THE PLASTIC PARTS COULD ALSO BREAK LOOSE AND GET PUMPED THROUGH THE ENGINE AND TURBO AND CAUSE CATASTROPHIC FAILURE. *TR

THERE IS A TERRIBLE SMELL THAT MY CAR HAS ON THE INTERIOR NOW. IT SMELLS OF MELTING BURNT CRAYONS. IT IS WORSE IN THE SUMMER OR WHEN I RUN THE HEAT. THE SMELL STAYS ON MY CLOTHES AND OTHER PEOPLE SMELL IT ON ME. IT GIVES ME HEADACHES. (I AM NOT THE ONLY ONE). APPARENTLY IT IS FROM THE SOUND-PROOFING AND FIREWALL? I READ THIS IN A FORUM. THE SMELL IS SOMETHING THAT HAS DEVELOPED OVER TIME AND DID NOT EXIST WHEN I FIRST PURCHACED THE VEHICLE, USED (NOT NEW), IN 2006. I HAVE SEEN MANY OTHER COMPLAINTS IN FORUMS AND POSSIBLE SOLUTIONS AND IT SEEMS THAT VW SHOULD JUST FIX THE PROBLEM OR MAYBE NOT CREATE THE PROBLEM IN THE FIRST PLACE. IF I HAD KNOWN THAT THIS WOULD HAPPEN, THEN I WOULD HAVE NEVER PURCHASED THIS CAR. I WILL NEVER BUY ANOTHER VW AND I HAVE EVEN TALKED SOMEONE ELSE OUT OF BUYING A VW BECAUSE OF THIS. MAYBE IF VW CARED A LITTLE MORE ABOUT FIXING THE PROBLEMS AND LESS ABOUT FATTENING THEIR WALLETS! *TR

TL*THE CONTACT OWNS A 2004 VOLKSWAGEN JETTA. THE CONTACT HAD TO REPLACE THE IGNITION COILS AND THE CYLINDERS IN THE ENGINE. THE COILS WERE REPLACED SEVERAL TIMES AND FAILED AGAIN AFTER ONE MONTH. THE MECHANIC STATED THAT THIS WAS A MAJOR PROBLEM WITH THIS MAKE AND MODEL VEHICLE. THE FIRST FAILURE OCCURRED IN FEBRUARY 2010 WHEN THE VEHICLE CAUGHT FIRE. THE VEHICLE WAS REPAIRED SIX TIMES WITHIN A YEAR. ALL OF THE COILS DO NOT FAIL AT THE SAME TIME, BUT THE ALL FOUR COILS HAVE BEEN REPLACED MORE THAN ONE TIME. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 101000 AND THE CURRENT MILEAGE WAS 135000.

LETTER FROM CONGRESSMAN CARTER ON BEHALF OF CONSTITUENT REGARDING A SITUATION INVOLVING HIS VW JETTA RECALL ANNOUNCEMENT (DOT/I # 2010-2106) *TGW ON JANUARY 18, 2010 THE CONSUMER TOOK HIS VEHICLE TO THE DEALER BECAUSE OF A RECALL RECEIVED, HOWEVER THE DEALER STATED NOTHING COULD BE DONE SINCE THE CHECK ENGINE LIGHT WAS NOT ON. SIX DAYS LATER, THE ENGINE FAILED WHILE THE CONSUMER WAS MORE THAN 450 MILES AWAY FROM HOME. THE CONSUMER HAD THE VEHICLE TOWED TO REPAIR SHOP AND THE SERVICE WAS COMPLETED. THE CONSUMER THEN SUBMITTED A CLAIM FOR REIMBURSEMENT ONCE HE RETURNED HOME, BUT TO DATE HAS NOT RECEIVED A RESPONSE FROM VW. *JB

1. IMPROPER INSTALLATION OF THE VOLKSWAGEN M6 RECALL. OR DEFECTIVE PART ON A VOLKSWAGEN TDI 2004, OR FAULTY DESIGN. 2. THE LOWER EGR COOLER PIPE #038131521CC. THIS PIPE CRACKS CAUSING IMPROPER EMISSIONS AND EXHAUST GASES INTO THE ENGINE COMPARTMENT NEXT TO THE CABIN AIR FILTER INTAKE. POISON GASES IN THE VEHICLE INTERIOR. 3. REPLACED 3 CRACKED PARTS IN 1 YEAR. VOLKSWAGEN CLAIMS THERE IS NO PROBLEM AND WILL NOT LOOK INTO THE MATTER. *TR

I HAVE A 2001 VW JETTA. WHEN IT GETS HOT OUTSIDE (SOMETIMES) THE VEHICLE LOSES POWER WHILE DRIVING THEN REGAINS IT. ALSO WHEN IT STARTS ACTING UP IF U STOP THE CAR WILL SHUT OFF AND U GAVE TO RESTART IT. I HAVE TOOK THE CARE TO VW THEY DON'T KNOW WHAT IS WRONG WITH IT. REPLACED SEVERAL PARTS (THROTTLE BODY, DWN FLOW 02 SENSOR, COIL PACK PLUGS, CATALYTIC CONVERTER) STILL DON'T KNOW. THE ONLY THING THE COMPUTER IS SHOWING IS COOLING SYSTEM PERFORMANCE. ONE VW DEALER SAID THERE WAS A WIRING PROBLEM THAT SOMETIMES CAUSES SIMILAR PROBLEMS. IF THIS IS THE CASE WHY IS IT NOT A RECALL SINCE THE WIRING IS FROM DEALER. THE INSIDE TEMP ON THE CARE NEVER RUNS HOT OR THE RADIATOR. THANK YOU FOR YOUR HELP. *TR

VOLKSWAGEN JETTA (ALL VW) HAVE PLASTIC IMPELLER WATER PUMP THAT BREAKS, CAUSING RAPID OVERHEATING AND POSSIBLE ENGINE SEIZURE. ENGINE SEIZURE MAY RESULT IN REAR END COLLISION. VOLKSWAGEN KNOWS OF THIS PROBLEM BUT REFUSES TO RECALL THE VEHICLES. NEW WATER PUMP IS REQUIRED TO REPAIR THE CONDITION. *TR

VWOA HAD A RECALL CAMPAIGN FOR THE EGR COOLER SYSTEM ON 2004 AND 2005 VW TDI'S. SUBSEQUENT TO THE RECALL CAMPAIGN, THE LOWER EGR FLEX PIPE IS KNOWN TO CRACK ON NUMEROUS VEHICLES IN WHICH THE RECALL CAMPAIGN WAS PERFORMED. WHEN THE EGR PIPE CRACKS, DIESEL EXHAUST IS SUCKED INTO THE CABIN WHEN THE HEATER FAN IS OPERATED CAUSING DISCOMFORT AND LIGHT HEADED FOR THE DRIVER AND OCCUPANTS. VWOA HAS REFUSED TO ADDRESS THE PROBLEM AND OFFERS NO SOLUTION TO THE VEHICLE OWNER OR A FIX. NOT ONLY IS IT AN EXPENSIVE REPAIR, BUT IT CAN ALSO BE CAUSING MEDICAL PROBLEMS FOR THE DRIVER AND OCCUPANTS. MY EGR PIPE WAS CRACKED FOR 2-4 MONTHS BEFORE I REALIZED WHAT WAS HAPPENING. IT MAY HAVE BEEN CRACKED LONGER WITH OUT MY KNOWLEDGE. *TR