2005 Chevrolet Corvette Body & Structure Problems

Vehicle has open recall 09v491 for roof panel separation. The roof on the vehicle has separated and come apart in pieces leaving the front seal exposed. Gengras Chevrolet in Ct has ordered and received the replacement panel which has now been sitting at their dealership for approximately 2.5 weeks because they refuse to send it to paint until they rectify the outdated paint supply reimbursement cost with GM. In the meantime I have not had a spot for the vehicle inside and if I dont know its going to rain or dont get the car inside somewhere in time the water leaks down the windshield post and into the body control module. Currently the car drains the battery, gauges intermittently do not work as well as the power windows, starter button etc. from a recent pop up storm. Ive been back and forth with the dealer and spoke to a GM rep, niehter of which have proven useful in the situation. I just keep getting pushed off and told that I have to wait for them to figure it out with GM, even though it could potentially take 2 or more weeks to paint the top once the body shop actually gets it. This whole process has started approximately August 1st.

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. WHILE DRIVING 45 MPH AND ABOVE, THE CONTACT HEARD THE SOUND OF AIR COMING THROUGH THE ROOF PANEL, WHICH WAS NOT STRUCTURALLY CONNECTED. THE CONTACT WAS UNCERTAIN IF THE ROOF PANEL WOULD FRACTURE WITHOUT WARNING WHILE THE VEHICLE WAS IN OPERATION. THE DEALER (KEN GARFF CHEVROLET, 548 E 1000 S, AMERICAN FORK, UT 84003, (801) 756-3546) WAS NOTIFIED, BUT DID NOT TEST DRIVE THE VEHICLE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V491000 (STRUCTURE); HOWEVER, THE VEHICLE EXHIBITED THE SAME FAILURE LISTED IN THE RECALL. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 33,500. *TT*JB

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. WHILE DRIVING AT UNKNOWN SPEEDS, THERE WAS AN ABNORMAL SNAPPING NOISE EMERGING FROM THE ROOF AREA WHILE TRAVELING OVER BUMPS IN THE ROAD. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO CHARLIE OBAUGH CHEVROLET (2551 W MAIN ST, WAYNESBORO, VA 22980, (540) 941-2200) AND THE DEALER STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V491000 (STRUCTURE). THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS 128,000.

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. WHILE DRIVING 50 MPH, THE ROOF PANEL SEPARATED WITHOUT WARNING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V491000 (STRUCTURE). IN ADDITION, THE CONTACT MENTIONED THAT THE ANTI LOCK BRAKES ENGAGED INDEPENDENTLY AND PULLED THE VEHICLE TO THE RIGHT. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN STATED THAT THE STEERING REPOSITION SENSOR, CALIPERS, AND ROTORS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 62,835.

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. WHILE DRIVING 15 MPH, THE CONTACT HEARD A THUMP SOUND ON THE ROOF OF THE VEHICLE. THE CONTACT PULLED THE VEHICLE OVER TO INSPECT, BUT FOUND NOTHING. WHILE PROCEEDING TO DRIVE AGAIN, THE CONTACT HEARD THE SAME NOISE AND AIR WHISTLING. THE CONTACT THOUGHT THE CONVERTIBLE ROOF WAS NOT LATCHED PROPERLY AND PULLED OVER ONCE AGAIN. THE CONTACT STATED THE ROOF WAS LATCHED CORRECTLY AND HE DECIDED TO REMOVE THE TOP. UPON FURTHER INVESTIGATION, THE CONTACT NOTICED THAT THE FRAME FOR THE TOP WAS SEPARATING FROM THE BODY PANEL. THE DEALER DIAGNOSED THAT THE ROOF NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000.

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE Z06. WHILE DRIVING 30 MPH, THE HARD TOP COVER DETACHED FROM THE VEHICLE. THE CONTACT STATED THAT THE ACTIVE HANDLING CONTROL FOR THE BRAKES AUTOMATICALLY ENGAGED, WHICH CAUSED THE VEHICLE TO CRASH INTO A GUARDRAIL. THE AIR BAGS FAILED TO DEPLOY. THE CONTACT DID NOT SUSTAIN ANY INJURIES. A POLICE REPORT WAS FILED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 90,000. UPDATED 4/13/15*CN UPDATED 9/18/2017*CN

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE Z06. WHILE DRIVING APPROXIMATELY 40 MPH, A LOUD POPPING NOISE WAS PRESENT. THE LOCKING MECHANISM FOR THE ROOF TOP MALFUNCTIONED, CAUSING THE TOP TO EJECT FROM THE VEHICLE. DURING THE INCIDENT, THE PASSENGER IN THE VEHICLE SUFFERED A LACERATION TO THE FACE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 80,000.

MY 2005 CHEVROLET CORVETTE COUPE STARTED MAKING POPPING AND CRACKING NOISES AT ANY AND ALL RATES OF SPEED SOME TIME AGO. AT A HIGHER RATE OF SPEED, THE WIND NOISE AND WHISTLING SOUNDS ARE ALMOST UNBEARABLE AS THE NOISES ARE SO LOUD. I CONSULTED WITH YOUMAN'S CHEVROLET IN MACON, GA AS THEY ARE THE ONLY CHEVROLET DEALERSHIP IN OUR ARE AND THEY ADVISED ME THAT THE TOP HAD STATED TO SEPARATE FROM THE LOWER PART AND THAT WE WOULD HAVE TO PURCHASE A ENTIRE NEW TOP. ONCE AGAIN, THEY DID NOT EVEN CONSIDER CHECKING TO SEE IF THERE WAS A RECALL ON THIS PROBLEM. NATURALLY, OUR GREATEST CONCERN IS THE POTENTIAL OF THE UPPER PORTION FLYING OFF WHILE WE ARE TRAVELING AT HIGHWAY SPEEDS AND CAUSING A POTENTIAL ACCIDENT TO OTHER VEHICLES OR INJURIES. I RECENTLY STARTING TAKING THE CORVETTE MAGAZINE AND MUCH TO MY SURPRISE, I READ THAT THERE IS A RECALL ON THE TOP. I AM DISAPPOINTED THAT THE CHEVROLET DEALERSHIP DID NOT BOTHER TO CHECK ON THIS RECALL OR TO ADVISE US OF THE RECALL IF THEY WERE AWARE OF IT AS WE ARE REGULAR CUSTOMERS AND HAVE SPENT A SUBSTANTIAL AMOUNT OF WITH THEM ON THIS CORVETTE OVER THE LAST SEVEN YEARS. *TR

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. THE CONTACT STATED THAT HE WAS ONLY UNABLE TO ENTER THE VEHICLE THROUGH THE TRUNK BY USING THE EMERGENCY LATCH AND COULD NOT ENTER THROUGH THE DOORS. THE CONTACT HAD TAKEN THE VEHICLE TO THE DEALER AND WAS TOLD THAT NOTHING WAS WRONG WITH THE DOORS. THE CONTACT STATED THAT THE FAILURE ONLY OCCURRED DURING THE MORNING. THE CONTACT ALLOWED THE DEALER TO HOLD THE VEHICLE OVERNIGHT HOWEVER, THE DEALER WAS UNABLE TO RECREATE THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN, BUT THE CURRENT MILEAGE WAS 72,966.

ROOF LAMINATE WAS REPLACED AS PART OF A MANUFACTURER RECALL A FEW YEARS AGO. BUT CRACKING NOISE CONTINUED UNTIL TODAY AFTER A LOUD KNOCK, THE DRIVER SIDE OF THE ROOF STARTED LEAKING AIR BADLY. PULLED OVER AND NOTICED THE ROOF BODY AND NOT JUST THE LAMINATE HAD SEPARATED FROM ITS FRAME. OPENED ROOF LATCHES AND WHILE REMOVING THE DETACHABLE ROOF, BOTH REAR METAL PINS THAT MECHANICALLY HOLD THE ROOF TO THE FRAME FELL TO THE GROUND. THREADED SECTION OF BOTH PINS HAD SHEARED OFF AND ROOF WAS ONLY HELD IN PLACE BY THE REAR CENTER HOOK. APPARENTLY MATERIAL AND PIN DESIGN IS NOT APPROPRIATE FOR THE TORQUE THAT THE ROOF GOES THROUGH AGAINST THE FRAME DURING NORMAL DRIVING RESULTING IN COMPLETE SEPARATION OF THE ROOF. *TR

HEADS UP DISPLAY KEEPS FALLING FROM ITS SET POSITION. I HAVE ALMOST BEEN IN MANY REAR END COLLISION TRYING TO RESET MY HEADS UP DISPLAY. NOW I DON'T EVEN USE THE HEADS UP DISPLAY SINCE IT IS SUCH A PIECE OF JUNK. I BELONG TO CORVETTE FORUM AND HAVE HERD FROM DOZENS OF CORVETTE OWNERS WHO ARE HAVING THE EXACT SAME PROBLEM. THESE HEADS UP DISPLAYS SHOULD BE RECALLED DUE TO POOR DESIGN, POOR MATERIALS DURING MANUFACTURING AND CHEAP MANUFACTURING. THE PROBLEM IS THE MIRROR ASSEMBLY IS BEING HINGED FROM TWO PLASTIC PINS ON EACH END OF THE ASSEMBLY. BASED OF THE SIZE AND WAIT OF THE MIRROR THESE PINS SHOULD BE MADE FROM SOME KIND OF METAL MATERIAL. THIS ISSUE IS BEING EXACERBATED BY THE STIFF RIDE OF THE CORVETTE AS YOU DRIVE THE MIRROR IS BEING BOUNCED AROUND AND IS WEARING DOWN THE PINS HOLDING THE MIRROR. *TR

WHEN ANY WATER GETS ON THE WINDOW BUTTONS THEY WASH OFF IN SECONDS. IT DOES CAUSE NIGHT BLINDNESS. WHATEVER THEY ARE PAINTED WILL NOT STAND UP TO WATER REPLACED 3 TIMES IN 2 YEARS..UNSATISFACTORY TO PAINT CHEAP WASH OFF PAINT ON CLEAR BUTTONS. *TR

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. THE CONTACT STATED THAT THE ROOF PANEL WAS SEPARATING FROM THE FRAME OF THE VEHICLE. AN AUTHORIZED DEALER WAS NOTIFIED AND THE CONTACT WAS INFORMED THAT SINCE THE VEHICLE WAS NOT EQUIPPED WITH THE FACTORY ROOF, THEY WOULD NOT HONOR THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 06V181000 (STRUCTURE:BODY:ROOF AND PILLARS). THE MANUFACTURER WAS THEN MADE AWARE, BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 27,000 AND THE CURRENT MILEAGE WAS 28,000.

TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE Z06. THE CONTACT WAS DRIVING AT AN UNKNOWN SPEED WHEN THE VEHICLE EXHIBITED AN UNUSUAL SNAPPING NOISE FROM THE ROOF. THE FAILURE RECURRED WHENEVER THE VEHICLE WAS DRIVEN OVER UNEVEN ROAD SURFACES. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 09V491000 (STRUCTURE:BODY:ROOF AND PILLARS). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 15,140.

TL*THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. THE CONTACT STATED THAT WHEN ENTERING HIS VEHICLE FROM THE FRONT PASSENGER SIDE THE DOOR BECAME JAMMED INTO THE FRONT RIGHT FENDER WHERE THEY MEET. THE DEALER STATED THAT THE DOORS ARE NOT ALIGNED THE CORRECT WAY. THE VEHICLE WAS NOT REPAIRED. CHEVROLET WAS NOTIFIED AND THE OWNER WAS WAITING FOR A RETURN CALL. CHEVROLET FILED CLAIM # 71854922568. THE FAILURE AND CURRENT MILEAGES WERE 64,000.

SNAPPING SOUND COMING FROM TRANSPARENT ROOF TOP ON 2005 CHEVROLET CORVETTE. *TR

CAR WENT TO GM CHEVROLET SUBSTITUTE DEALER BIG ISLAND TOYOTA KONA FOR ANNUAL SERVICE. DISCUSSED WIND NOISE THROUGH ROOF. WEATHER STRIPPING ORDERED THROUGH DEALER. TOP BLEW OFF AT 40 MPH ON WAY HOME. CHEVROLET CORVETTE 13,200 MILES. DEALER FAILED TO NOTIFY OF RECALL. GM ISLAND CHEVROLET WHERE CAR HAD ANNUAL SERVICE SHUT DOWN LAST YEAR. MANY CALLS AND EMAILS TO GM CHEVROLET NO RESPONSE TO ALERTED SAFETY ALARM. .T TOP ROOF RETRIEVED NO DAMAGE TO OTHER VEHICLES OR INDIVIDUALS OR PROPERTY JUST CRITICAL SAFETY PROBLEM. BLEW MY TOP. *TR

I HAVE A 2005 CORVETTE. CHEVROLET HAS RECALLED 22,000 CORVETTES FOR THE ROOF PANEL. THEY SAID THAT THE ROOF WILL BREAK LOOSE AND COULD BLOW OFF. MY TOP HAS BROKE LOOSE BECAUSE AIR IS LEAKING THREW. THERE IS SO MUCH AIR COMING IN THAT YOU CAN NOT HERE THE RADIO. I HAVE CALLED THE 800 NUMBER THEY SAID MY CORVETTE MUST NOT BE ON THE LIST. I AM AFRAID TO DRIVE MY CORVETTE OVER 50 MPH. CAN YOU HELP ME?THANK YOU . PLEASE E-MAIL ME OR CALL ME. *TR

A RECALL EXISTS FOR ALL 05-07 C6 OEM CORVETTE REMOVABLE TARGA TOPS. THE GLUE BOND HOLDING THE REMOVABLE TOP TO ITS FRAME BREAKS WITH TEMPERATURE CHANGES, AND THE TOPS BREAK AWAY AND FLY OFF THE CAR. OVER TIME, AIR AT HIGHWAY SPEEDS AIR EVENTUALLY BLOWS UNDER THE TOP AND PULLS IT OFF THE FRAME. AS PART OF THE RECALL REPAIR, GM INJECTED FOAM UNDER THE THIN PLASTIC TOP INTO THE ROOF FRAME TO PREVENT THE AIR FROM ENTERING AND RIPPING THE TOP OFF. THEY DID NOT ADDRESS THE REAL PROBLEM WITH THE GLUE NOT HOLDING THE TOP ON. THEY ONLY ADDRESSED A SYMPTOM OF THE REAL PROBLEM TO AVOID THE COST OF REPLACEMENT. MY TOP HAD MONTHS OF AIR LEAKING UNDER IT, A LOT OF NOISE OVER THAT PERIOD, AND THE FOAM INJECT RECALL HAD BEEN PERFORMED WITH A PREVIOUS OWNER. GM DENIED MY SAFETY RECALL CLAIM STATING THEY INJECTED THE FOAM, BUT IN REALITY THEY ONLY TREATED A SYMPTOM. GM USED A LEGAL RUN-AROUND TO AVOID HAVING TO REPLACE THE TOP, SAYING THEY CORRECTED THE PROBLEM AND MET THE NHTSA RECALL. ALL THEY DID WAS INJECT SOME FOAM. THEY DID NOT CORRECT THE GLUE PROBLEM AND MEET THE BURDEN OF CORRECTION ACCORDING TO THE RECALL. I WAS ABLE TO GRAB ONTO THE TOP THROUGH MY DRIVERS WINDOW TO HOLD IT DOWN WHEN IT UNEXPECTEDLY STARTED TO RIP OFF, OR IT WOULD HAVE HIT TRAFFIC BEHIND ME, AND CAUSED WRECK(S). THANKS YOU FOR YOUR HELP AND CONSIDERATION IN ADDRESSING GMS RELUCTANCE TO CORRECT THEIR RECALL PROBLEM. *TR

TL*THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. THE CONTACT STATED THAT HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 06V181000 (STRUCTURE:BODY:ROOF AND PILLARS). THE ROOF DETACHED FROM THE TOP OF HIS VEHICLE. THE DEALER REFUSED TO INSPECT THE VEHICLE AND REFERRED HIM TO A BODY SHOP, WHERE HE WOULD BE RESPONSIBLE FOR THE REPAIR COSTS. THE MANUFACTURER, HOWEVER, ADVISED THE CONTACT TO HAVE THE DEALER REPAIR THE VEHICLE. THE FAILURE MILEAGE WAS 26,000.