2004 Chevrolet Malibu Lighting Problems

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING AT VARIOUS SPEEDS, THE BRAKE PEDAL WAS DEPRESSED HOWEVER, THE BRAKE LIGHTS FAILED TO ILLUMINATE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC TO BE DIAGNOSED. THE MECHANIC DETERMINED THAT THE BRAKE MODULE NEEDED TO BE REPLACED. PORTER CHEVROLET (414 E CLEVELAND AVE, NEWARK, DE 19711) WAS CONTACTED AND INFORMED THAT THE FAILURE NEEDED TO BE REPAIRED OUT OF POCKET. THE VEHICLE WAS NOT REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 14V252000 (SERVICE BRAKES, HYDRAULIC, ELECTRICAL SYSTEM, EXTERIOR LIGHTING, VEHICLE SPEED CONTROL, ELECTRONIC STABILITY CONTROL) AS A POSSIBLE SOLUTION TO THE FAILURE HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT SUBJECTED TO ANY RECALLS. THE FAILURE MILEAGE WAS APPROXIMATELY 169,000.

The contact owns a 2004 Chevrolet Malibu. The contact stated while the vehicle was parked and the engine running the contact noticed that their front driver and passenger headlight were very low in both low beam and high beam and that the light eventually burned out. The contact inspected the vehicle and saw that the light bulb sockets for both the front driver side and passenger had melted. The contact stated the cause of the failure is the wiring behind the headlight assembly that is causing the headlight socket to melt. The contact replaced the headlight bulb sockets themselves with aftermarket parts to repair the failure, however, the failure persisted and reoccurred. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was unknown.

THE DIM HEADLIGHT ON PASSENGER SIDE KEEPS GOING OUT. THE WIRES ARE MELTED WHERE IT PLUGS IN TO THE LIGHT

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU MAXX. WHILE DRIVING APPROXIMATELY 5 MPH, BOTH TURNING SIGNAL LIGHTS OVERHEATED. AS A RESULT, THE TURN SIGNAL HOUSING AND SOCKET MELTED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE LIGHT BULB SOCKET NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 280,000.

TL* THE CONTACT OWNED A 2004 CHEVROLET MALIBU MAXX. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL TWICE WITH EXCESSIVE FORCE TO PREVENT A CRASH. WHEN THE BRAKE PEDAL WAS DEPRESSED THE SECOND TIME, THE AIR BAGS DEPLOYED AND EMITTED WHITE POWDER, WHICH IMPAIRED THE CONTACT'S VISION. THE CONTACT CRASHED THE VEHICLE INTO THE REAR OF ANOTHER VEHICLE. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED BACK AND SHOULDER INJURIES THAT DID NOT REQUIRE MEDICAL ATTENTION. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. UPDATED 10/08/14*LJ UPDATED 05/18/2015 *JS

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE TURN SIGNAL FAILED TO OPERATE AT TIMES OR WOULD OPERATE INTERMITTENTLY DO TO A DEFECTIVE HAZARD SWITCH. THE CONTACT REPLACED THE HAZARD SWITCH AND THE DEFECT WAS REMEDIED. THE CONTACT ALSO INDICATED THAT WHILE DRIVING EXHAUST FUMES WERE EMITTED INSIDE THE VEHICLE DUE TO A DEFECTIVE BLEND DOOR. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE FAILURE MILEAGE WAS 90,000.

MY VEHICLE DRIVERS SIDE LIGHT HAS GONE OUT VARIOUS TIMES. THE DAYTIME RUNNING LIGHTS ON THAT SIDE HAVE STOPPED WORKING AS WELL. TURN SIGNALS WILL STOP WORKING WHILE MERGING IN TRAFFIC. THE POWER WINDOWS WILL STOP WORKING AS WELL. *TR

CHEVROLET MALIBU LS 2004 V6. EXTERIOR BRAKE LIGHTS NOT WORKING AS EXPECTED. IN MY VEHICLE THE BRAKE LIGHTS ILLUMINATE WHEN THE BRAKE PEDAL IS NOT DEPRESSED, AND TURN OFF ONCE THE PEDAL IS APPLIED. DURING THIS EVENT I WAS NOTIFIED BY THE "SERVICE VEHICLE SOON" WARNING LIGHT. IN THE DARK I COULD SEE IN MY MIRRORS THAT MY BRAKE LIGHTS WOULD GO ON AND OFF WITH OUT TOUCHING THE PEDAL. MY BRAKE LIGHTS WOULD NOT ILLUMINATE WHILE PRESSING THE BRAKE PEDAL. WHEN I GOT HOME I HAD MY HUSBAND STAND BEHIND THE VEHICLE WHILE I PRESSED THE BRAKE PEDAL. NO CHANGED OCCURRED AS I PRESSED THE BRAKE PEDAL. THIS IS EXTREMELY DANGEROUS BECAUSE OTHER DRIVERS WILL NOT KNOW WHEN I AM TRULY SLOWING DOWN OR ACTUALLY APPLYING THE BRAKE. NOW WHENEVER THE "SERVICE VEHICLE SOON" WARNING LIGHT COMES ON I KNOW THAT MY EXTERIOR BRAKE LIGHTS ARE NOT WORKING PROPERLY. SINCE FEBRUARY OF 2014 THIS HAPPENS 4 OR MORE TIMES A MONTH. I WORK SECOND SHIFT, SO WHEN I DRIVE HOME IT IS DARK OUT. MY VEHICLE COULD CAUSE ANOTHER DRIVER TO REAR END ME BECAUSE THEY DON'T KNOW THAT MY EXTERIOR BRAKE LIGHTS AREN'T WORKING PROPERLY. *JS

MY DRIVERS SIDE HEADLAMP ASSEMBLY THE LIGHTBULB KEPT ON BURNING OUT AND FINALLY DEALERSHIP GOT ME A REPLACEMENT BULB BUT THAN THE BULB GOT REALLY HOT AND BURNED THE ORANGE COVER AND IT MELTED ON THE BULB AND EVEN GOT INTO WHERE THE LIGHTBULB GOES IN. SO I ENDED UP BUYING A WHOLE NEW HEADLAMP ASSEMBLY FROM DEALERSHIP AND REPLACED IT. SO I THOUGHT IT FIXED THE PROBLEM NOPE HERE WE ARE IN APRIL 2015 AND SURE ENOUGH THE BULB IS GETTING TO HOT AND IS CAUSING THE EXACT SAME PROBLEM. I'VE SEEN SEVERAL OTHER MALIBU MAX AND THEY ALSO HAVE THE SAME ISSUE SO WHEN IS CHEVROLET GOING TO RECALL THE MALIBU MAX FOR THIS SPECIFIC ISSUE? *TR

FRONT HEADLAMPS AND TURN SIGNAL BULBS ARE HAVING TO BE REPLACED AROUND EVERY 6 MONTHS. USING BULBS SPECIFIED BY THE OWNER'S MANUAL. PLASTIC ORANGE BULB CASING HAS HOLES MELTED ON THE TOP AND WARPED. *TR

BRAKE LIGHTS COME ON FOR NO REASON , SHUT OFF CRUISE CONTROL. *TR

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED WHILE THE CRUISE CONTROL WAS ENGAGED AT 75 MPH IT SUDDENLY DISENGAGED AND CAUSED THE VEHICLE TO LOSE SPEED. THE CONTACT DID NOT APPLY THE BRAKES IN ORDER TO DISENGAGED THE CRUISE CONTROL SYSTEM. THE CONTACT TOOK THE VEHICLE TO A MECHANIC WHO STATED THE BRAKE LIGHTS MALFUNCTIONED AND CAUSED THE CRUISE CONTROL TO DISENGAGED DUE TO THE BRAKE LIGHTS ILLUMINATING. THE MECHANIC REPLACED NUMEROUS FUSES IN THE VEHICLE AS WELL AS RE-CALIBRATING THE ELECTRICAL SYSTEM; HOWEVER, THAT DID NOT REMEDY THE ISSUE. THE CONTACT STATED THE TURN SIGNAL MALFUNCTIONED AS WELL. THE FAILURE MILEAGE WAS 148,000.

THE BACKLIGHTING ON THE MAIN DASH (BEHIND THE ODOMETER, SPEEDOMETER, GAS GAUGE AND OTHER INDICATORS) FAILS TO ILLUMINATE. IT STARTED OUT AS ONLY A SMALL PART OF THE BACKLIGHTING, BUT HAS PROGRESSIVELY BECOME WORSE. WE JUST HAD THE CAR AT THE DEALERSHIP FOR THE 3 UNRELATED RECALLS AND ASKED THEM TO "GIVE US AN ESTIMATE TO REPAIR". WHEN THE CAR WAS RETURNED TO US, THE LIGHTING FAILED TO ILLUMINATE NEARLY THE ENTIRE DASH (WORSE THEN BEFORE IT WAS IN FOR SERVICE). WE WERE TOLD THE MODULE WOULD NEED TO BE RETURNED TO THE MANUFACTURER (GM) TO BE REPAIRED/REPLACED AND THEN BE REINSTALLED AND WOULD COST OVER $350. NO IDEA HOW LONG THE CAR WOULD BE OUT OF SERVICE EITHER. THIS A MAJOR SAFETY ISSUE FOR NIGHT DRIVING! *JS

RIGHT FRONT SIGNAL BULB SOCKET AND BULB OVER HEATING (MELTING) AND RESULTING IN INOPERATIVE FRONT TURN SIGNAL. REPEATEDLY OCCURRING - HAVING TO REMOVE MELTED PLASTIC AND REPLACE BULB. 4 TIMES SINCE FIRST OCCURRENCE. *TR

REAR TURN SIGNAL BULBS BURN TOO HOT AND MELT BULB CONNECTION. FRONT TURN SIGNAL BULBS BURN TOO HOT AND MELT LENS HOUSING, CAUSING SEVERE DISCOLORATION IN HEADLAMP ASSEMBLY. HEADLAMP BECOMES VERY HOT TO TOUCH, COULD POSSIBLY START A FIRE. I HAVE READ MULTIPLE COMPLAINTS ON THIS ISSUE AND CANNOT UNDERSTAND WHY THIS HAS NOT BEEN A RECALL BY GM. I AM VERY FRUSTRATED. *TT

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT INSPECTED THE FRONT DRIVERS SIDE TURN SIGNAL, RUNNING LIGHTS, AND HAZARD LIGHTS AND NOTICED THEY WERE NOT ILLUMINATING PROPERLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 60,000.

HAZARD/TURN SIGNAL WORKS INTERMITTENTLY. DOES NOT APPEAR ON THE INDICATOR PANEL WHEN NOT WORKING. WILL WORK FOR PART OF A TRIP AND THEN STOP OR NOT WORK AT ALL WHEN THE VEHICLE IS FIRST STARTED AND THEN WORK 20 MINS. LATER. THE SPEED/WEATHER CONDITIONS DO NOT SEEM TO HAVE AN EFFECT AS TO WHEN IT WORKS. CONSEQUENCE COULD BE A TICKET. THE TOWN OF AMHERST HAS MADE THE NEWS FOR HOW MUCH THEY TICKET AND A PLEA DOWN TO A PARKING TICKET WOULD COST A PERSON $200+. I HAVE HESITATED TO REPLACE IT AS I HAVE READ THAT THIS IS A COMMON PROBLEM OF CHEVY MALIBU'S. THESE CARS NEED SO MANY REPAIRS THAT I HATE TO PUT MORE MONEY (YET AGAIN) INTO SOMETHING THAT WILL NOT WORK. *TR

2004 CHEVY MALIBU LT FRONT LEFT & RIGHT AMBER HEADLIGHT ASSEMBLIES ARE MELTED. LEFT SIDE IS 9 MONTHS OLD AND ALREADY MELTED THROUGH. RIGHT SIDE LOOKS LIKE ORIGINAL, HAS PLASTIC AMBER BULB MELTED ON TOP. ON LEFT SIDE BULB SOCKET IS BURNT. I AM USING THE APPROPRIATE BULBS REQUIRED FOR THE FRONT AND THEY WERE INSTALLED CORRECTLY. THIS CAN BE A FIRE HAZARD. *TR

I HAVE REPLACED THE FRONT TURN SIGNAL BULBS MANY TIME WITH ORIGINAL PART NUMBERS USING STANDARD BULBS, THEY HAVE A PROBLEM WITH OVER HEATING AND MELTED THE ORANGE TURN SIGNAL GLOBES INSIDE THE HEAD LIGHTS TO THE POINT THAT IT MADE HOLES IN THE TOP OF THE INNER GLOBES AND ITS YELLOWING THE INSIDE OF MY HEADLIGHT. I HAVE HEARD MANY OTHERS HAVING PROBLEMS AS WELL, I ALSO WORK FOR A COMPANY WHERE WE SERVICE CAR, IT IS VERY NOTICEABLE ON THE 2004 - 2006 CHEVY MALIBU'S THAT COME INTO MY SHOP AS WELL. WHEN THE PLASTIC MELTS IT TOUCHES THE BULB AND POPS IT, NOW I DON'T HAVE ANY WAY TO WARN THE OTHER DRIVES THAT I NEED TO MAKE A TURN FROM THE FRONT OF THE CAR. *TR

THE DRIVER SEAT ON THIS CAR HAS COME OFF THE RAILS ON RIGHT SIDE CAUSING IT TO TILT. IF THE SEAT IS NOT MOVED TO THE LOWEST SETTING THE TILTS WITH THE MOVEMENT OF THE CAR. I HAD THE SEAT REPAIRED ONCE; IT FAILED AGAIN AFTER ABOUT 6 MONTHS. AT THE SAME TIME I HAD THE EMERGENCY BRAKE REPAIRED. WHEN SETTING THE BRAKE, I HEARD A LOUD BANG. THE REPAIR FAILED ABOUT 2 MONTHS AGO FOR THE SECOND TIME. I AM ALSO GOING THROUGH NEW BRAKES ON THIS CAR AT AN ALARMING RATE - THREE BRAKE REPLACEMENTS ALREADY AND THE CAR HAS 90,000 MILES. THE CAR IS AGAIN BEGINNING TO SHIMMY/SHUDDER WHEN GOING DOWN STEEP HILLS AND THE BRAKES ARE APPLIED. THE CAR SEEMS NOT TO SLOW DOWN AT ALL (I.E. SHIFTING GEARS) WHEN GOING DOWN HILL OTHER THAN BY THE BRAKES - IT FEELS LIKE A FREE FALL. THE SIGNALS, HEADLIGHTS, TAILLIGHTS AND BRAKE LIGHTS ALSO NEED FREQUENT REPLACEMENT. I TYPICALLY HAVE TO REPLACE AT LEAST ONE OF THESE AT EACH OIL CHANGE AND HAVE ON SEVERAL OCCASIONS NEEDED TO MAKE REPLACEMENTS BETWEEN OIL CHANGES. I WOULD ESTIMATE THE HEADLIGHTS/BLINKERS HAVE BEEN REPLACED AT LEAST A DOZEN TIMES. THE REAR LIGHTS HAVE BEEN REPLACED PERHAPS TEN TIMES. CURRENTLY THE THIRD BRAKE LIGHT IS OUT AND CANNOT BE REPAIRED WITHOUT TAKING OFF THE INTERIOR COVER OF THE CAR TO ACCESS THE WIRING - THE BULB IS NOT THE PROBLEM. *TR