There are 9 owner-reported fuel system complaints for the 2016 Chevrolet Malibuin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
The high-pressure fuel pump detached from the cylinder head. The dealership confirmed diagnostic trouble code P228C and reported that one mounting bolt was missing and another bolt was broken off inside the cylinder head, causing the pump to come loose and fail. The damaged parts were replaced at my expense and the components are available for inspection if needed. This failure caused loss of engine power and unsafe drivability, putting my safety and the safety of others at risk. The problem was confirmed and documented by a Chevrolet dealer service center. General Motors has inspected the issue through their dealer network but has denied coverage because the vehicle’s VIN was not included in Recall 18V-18V-358, even though the failure matches that recall description. Warning symptoms included weeks of engine misfires, loss of performance, and eventually complete power loss while driving. These symptoms first appeared shortly before the failure occurred.
Engine to power is reduced. Poor fuel efficiency. Rough idling while parked. Poor acceleration. Trouble starting up. Burning smell at times.
CAR STALLED AFTER AUTO STOP WHILE TRYING TO EXCELERATE. ERROR MESSAGE SAYING EMISSIONS CONTROL. MECHANIC STATED THAT IT WAS UNKNOWN AND POSSIBLE A RECALL. HAS HAPPENED THREE TIMES.
DECEMBER 31, 2019 AT 1:18PM, DRIVING AT SPEED ON THE MOST DANGEROUS PORTION OF I-95 IN THE SPRINGFIELD, VA AREA, MERGING FROM A LEFT HIGHWAY ENTRANCE RAMP INTO THE FAR LEFT LANE OF THE HIGHWAY, THE VEHICLE SUDDENLY DROPPED TO 20MPH AND THE WARNING LIGHT CAME ON FOR REDUCED ENGINE POWER. THE VEHICLE WOULD NOT GAIN SPEED, PUTTING MY SON'S AND NUMEROUS OTHER DRIVERS' LIVES IN JEOPARDY. WAS ABLE TO GET TO A DEALER WHO INFORMED US THIS IS A KNOWN PROBLEM AND WILL 'PROBABLY' NOT COST ANYTHING TO REPAIR. THEY TOLD US IT IS SAFE TO DRIVE UNTIL REPAIRS CAN BE MADE IN 3 DAYS, BUT TO BE CAREFUL BECAUSE IT MIGHT HAPPEN AGAIN. THIS IS A SERIOUS PROBLEM AND I BELIEVE THE ADVICE FROM THE DEALER TO CONTINUE DRIVING IT THIS WAY IS RIDICULOUS. THERE SHOULD BE A RECALL IN PLACE FOR THIS PROBLEM BECAUSE THERE ARE THOUSANDS OF REPORTS OF THIS VERY SAME PROBLEM. WE WILL NEVER KNOW HOW MANY PEOPLE HAVE ALREADY DIED DUE TO THIS PROBLEM AND CHEVROLET AND THE NHTSA FAILING TO DO ITS JOB OF REQUIRING A RECALL.
COMING BACK IN TOWN FROM VISITING A FRIEND. SOON AS I WAS MAKING AN EXIT MY CHECK ENGINE LIGHT CAME ON AND MY CAR STARTED RUNNING FUNNY MAKING WEIRD NOISES. I PARKED AND LET MY CAR SIT FOR 15 MINUTES AND GAIN A LITTLE SPEED TO IT. LUCKILY I WAS DOWN THE STREET FROM A AUTO ZONE. AUTOZONE WAS ABLE TO TELL ME MY FUEL REGULATOR PRESSURE WAS LOW. I DID CONTACT MY DEALERSHIP AND I NOW I HAVE TO TOW IT IN WHICH ILL COST ME HUNDREDS OF DOLLARS. I ALSO READ THAT THESE TYPES OF THINGS HAPPENS A LOT TO THESE TYPE CARS. IF I WOULD OF KNOWN THAT I WOULD OF WENT WITH A DIFFERENT CAR.
IVE NOTICED THAT THE VEHICLE WILL NOT FILL THE GAS TANK UP ALL THE WAY. THE GAS TANK FILLS 3/4 OF THE WAY. IF YOU GOOGLE CHEVY MALIBU GAS TANK PROBLEM IT WILL POP UP. I THINK IT SHOWS HOW LITTLE GM CARES ABOUT ITS CUSTOMERS BY NOT ADDRESSING THE ISSUE. I CAN MAXIMUM GET 250 MILES AFTER 'FILLING' MY GAS TANK.
CHECK ENGINE LIGHT IS ON AND CAUSE IS DUE TO FUEL FILLER PIPE BEING FAULTY. THE BELOW VIN'S ARE ADDITIONAL VEHICLES IN OUR FLEET WITH THE SAME ISSUE. 1G1ZE5ST1HF(XXX) 1G1ZE5ST0HF(XXX) 1G1ZE5ST7HF(XXX) 1G1ZE5ST8HF(XXX) 1G1ZE5ST2HF(XXX) INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *CW
ENGINE MALFUNCTION POWER DOWN CRITICAL ISSUE 5MPH. LACK OF RESPONSE FROM GENERAL MOTORS TO CORRECT SAFETY ISSUE.
IN APRIL 2016 I WAS DRIVING AND THE VEHICLE RANDOMLY SHUTDOWN AT A STOPLIGHT, IT WAS ABLE TO MAKE IT TO CHEVY DEALERSHIP BUT SPEED WOULD NOT GO PAST 20 MILES PER HOUR AND KEPT STOPPING. THEY CALLED IT AN " ELECTRICAL ISSUE" AT BILL ESTES CHEVROLET. *TR
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 25, 2026