2005 Chevrolet Silverado Brakes Problems

I have had brakes fail twice because of corroded brake lines now one of my fuel lines ruptured because of corrosion I have been told by mechanics that corroded failing lines is a common issue on Silverado's

As I approached an intersection to make a left-hand turn, I stepped on my trucks brake pedal. I experienced a complete loss of braking power, with the trucks brake pedal going straight to the floor, after an instant of a firm, solid pedal. Pumped the pedal to try to regain brake operation to no avail. No hydraulic pressure was present. No warning lights or other indications of brake system failure occurred. Truck was driven home a very short distance using e-brake. Brake fluid was seen dripping from the rear axle area in large amounts. Truck was towed to my local garage which found a burst steel brake line at the junction with the rear hydraulic flex hose. Other brake lines were heavily rusted. Rest of the undercarriage was not similarly rust like the brake lines. The garage stated this was not the first Silverado they saw with this problem. All steel lines were replaced with stainless steel lines, and as a precaution we replaced all brake hoses as well. The bleeder screws on the front disk brake calipers, and on the rear wheel cylinders were also found heavily rusted and frozen, so those components were replaced as well. The shop stated this issue of severe corrosion of brake lines and bleeders is very common on this generation of Silverado’s . They have repaired quite a few like mine after similar brake failures. If you research the issue on-line, there certainly is a problem with these trucks. In my 45 years as a mechanic and practicing mechanical engineer, I have never seen brake system components so severely corroded as the ones removed from my truck. I was lucky I wasn’t towing anything, or was at highway speed when the failure occurred. The next owner may not be that lucky if it happens to them.

SON WAS DRIVING TRUCK AND BRAKES WENT TO THE FLOOR. ALMOST HIT THE CAR IN FRONT OF HIM. ONCE I WAS ABLE TO GET THE TRUCK HOME, I FOUND A LEAK IN THE BRAKE LINE UNDER THE DRIVERS SIDE DOOR THAT APPEARS TO BE DUE TO RUST.

WHILE DRIVING AND TOWING A 9000# TRAILER NOTICED BRAKE PEDAL WAS GETTING A LITTLE SPONGY. STOPPED AT REST AREA AND CHECKED THE FLUID AND NOTICED IT WAS QUITE LOW. LOOKED UNDER THE TRUCK AND COULD SEE FLUID DRIPPING FROM A BRAKE LINE. MECHANIC PUT THE TRUCK ON THE RACK AND SHOWED WHERE ALL THE BRAKE LINES WERE RUSTED AND THE ONE HAD RUSTED THROUGH. MECHANIC SAID THIS IS A KNOWN PROBLEM WITH THIS MODEL TRUCK. REPLACE ALL METAL BRAKE LINES WITH STAINLESS STEEL LINES, ALSO REPLACE ALL THE RUBBER LINES AS A PRECAUTION.

WHILE TRAVELING IN TRAFFIC ON THE HIGHWAY AT LESS THAN 30 MILES PER HOUR WHEN I WENT TO APPLY MY BRAKES THE ABS CAME ON IMMEDIATELY SHORTENING MY SAFE STOPPING DISTANCE ENOUGH SO THE END RESULT WAS A COLLISION.

WHILE DRIVING APPROX 50MPH ON 2-LANE HIGHWAY A BRAKE LINE BURST UNDER HARD BRAKING (VEHICLE IN FRONT OF ME SUDDENLY SLOWED TO MAKE A TURN OFF THE HIGHWAY) DUE TO RUST. PEDAL WENT ALL THE WAY TO THE FLOOR AND I LOST SIGNIFICANT BRAKING POWER. THIS RESULTED IN A MINOR ACCIDENT WHERE I DENTED THE BUMPER OF THE TRUCK THAT WAS TURNING AND SIGNIFICANTLY BENT THE RIGHT END OF MY FRONT BUMPER. WAS ABLE TO CONTINUE THE TRIP THE LAST 50 MILES TO MY DESTINATION BUT BRAKING DISTANCES WERE CONSIDERABLY LONGER THAN NORMAL. TOOK IT TO A LOCAL MECHANIC WHO SAID ALL THE BRAKE LINES WERE RUSTED AND HAD TO BE REPLACED.

WHEN BRAKES ARE APPLIED WHILE DRIVING AND THE ANTI-LOCK BRAKE FEATURE ENGAGES BECAUSE OF SLICK CONDITIONS, THE BRAKES LOCK UP AND REMAIN THAT WAY EVEN WHEN THE BRAKE PEDAL IS RELEASED. THIS CAUSES THE TRUCK TO GO INTO A SLIDE. IT HAPPENS AT ALL SPEEDS BUT ONLY WHEN THE ABS IS ENGAGING.

THIS IS 3RD TIME MY BRAKES BLOW A LINE IN 2 YEARS AND THE FIRST 2 TIMES ONE TIME I WAS HOLDING MY BRAKES WHILE BACKING UP A HILL ON MY PROPERTY WITH A TRAILER ATTACHED, THE SECOND COMING TO A STOP SIGN AND THIS LAST TIME GOING DOWN A STEEP HILL COMING TO AN INTERSECTION. I JUST CHANGED THE LINE THAT WAS BROKEN THE FIRST TWO TIMES. I HAD FILED A COMPLAINT WITH YOU LAST YEAR BUT I CANNOT FIND THE INFO. THIS TIME I CHANGED ALL OF THE LINES AS IT SCARED ME BAD THIS TIME AS I LIVE IN THE MOUNTAINS AND DID NOT WISH TO PUSH MY LUCK ANY FURTHER. CHEVROLET WANTED OVER $1,200 TO CHANGE THEM OUT USING THE SAME MATERIALS THAT FAILED IN THE FIRST PLACE. I HAD THEM CHANGED AT NAPA FOR $680 USING COPPER/NICKEL WHICH IS A SUPERIOR PRODUCT. GM'S EXCUSE FOR THE LINES RUSTING OUT WAS THE CUSTOMER DID NOT WASH THE LINES OFF WHEN SALT GOT ON THEM. YOU CANNOT GET TO MOST OF THE LINES TO WASH THEM OFF. THE AMOUNT OF BRAKE LINE FAILURES IS OVERWHELMING AND TO SAY THE LEAST DANGEROUS AS HELL. I AM SENDING SOME PHOTOS OF SOME OF THE LINES AND WILL MAIL PIECES OF THE LINE TO YOU IF IT WILL DO ANY GOOD. PLEASE LET ME KNOW IF I SHOULD SEND THE PIECES OF LINE. THANKS [XXX] PS: IT SEEMS THAT I CAN ONLY SEND ONE PHOTO PLEASE LET ME KNOW HOW TO SEND MORE... ('PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).')*JB

WHILE TRAVELING AT ABOUT 5 MPH, I EXPERIENCE A TOTAL BRAKE FAILURE. THE PETAL DROPPED TO THE FLOOR. I WAS UNABLE TO STOP THE VEHICLE RESULTING IN A REAR END COLLISION WITH THE STOPPED VEHICLE IN FRONT OF ME. IT WAS DETERMINED THAT A BRAKE LINE RUPTURED. I WAS UNDER THE IMPRESSION THAT IT WAS A LAW THAT VEHICLES OF THIS YEAR HAD A DUAL BRAKING SYSTEM TO AVOID THIS SITUATION. IF THIS VEHICLE DOES HAVE SUCH A SYSTEM IT DID NOT FUNCTION.THE VEHICLE HAD TO BE TOWED FROM THE SCENE SINCE IT HAD NO BRAKES.

BRAKE LINES RUSTING OUT NO WARNING NO BRAKES. ON HIGHWAY WITH MY GRANDCHILDREN WENT TO HIT THEE BRAKES WENT TO THE FLOOR I DID GET IT STOPPED AND TOWED HOME BUT COULD HAVE BEEN REAL BAD IF MY FAMILY WAS HURT. ONLY 100000 ON MY TRUCK AND WELL CARED FOR OIL AND EVERYTHING

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 1500. WHILE THE VEHICLE WAS ON AN INCLINE, THE BRAKES FAILED TO ENGAGE WITHOUT WARNING. AFTER DEPRESSING THE BRAKE PEDAL SEVERAL TIMES, THE BRAKES WERE ABLE TO ENGAGE. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 85,349.

THE BRAKE LINE ABOVE THE FUEL TANK BLEW OUT. IT WAS NOT GRADUAL EITHER. THE PREVIOUS STOP GAVE ABSOLUTELY NO WARNING. THE NEXT STOP BRAKE INSTANTLY WENT TO THE FLOOR.

BRAKES FAILED. LEAK FROM CORRODED BRAKE LINE

TOTAL BRAKE FAILURE DUE TO A RUPTURED METAL BRAKE LINE/PIPE. FAILURE OCCURRED IN MY DRIVEWAY WHILE ATTEMPTING TO MOVE THE TRUCK FORWARD. I UNDERSTAND THAT A RECALL FOR THIS FAILURE WAS DENIED FOR GENERAL MOTORS TRUCKS UP TO THE 2003 MODEL YEAR BUT MY TRUCK IS A 2005 MODEL, AND BASED ON WHAT I HAVE LEARNED, THIS FAILURE CONTINUES WITH NEWER MODELS. THIS RECALL NEEDS TO BE RE-OPENED AND RE-INVESTIGATED BY PROFESSIONAL ENGINEERS AND MECHANICS. I'VE WORKED ON MOTOR VEHICLES ALL MY ADULT LIFE, FOR A TIME AS A CERTIFIED NEW YORK STATE INSPECTOR EVEN, AND NEVER SAW A CORROSION RELATED BRAKE FAILURE OF THIS NATURE. MY TRUCK IS NOT A WORK TRUCK. THIS TYPE OF BRAKE FAILURE CAN, AND LIKELY HAS BEEN THE RESULT OF FATAL ACCIDENTS. THERE ARE NOW WELL OVER 3.5K COMPLAINTS AND HUNDREDS OF ACCIDENTS RELATING TO THIS SPECIFIC BRAKE FAILURE ON GM TRUCKS.

MY 2005 CHEVROLET SILVERADO 2500 HD WITH 133,606 MILES EXPERIENCED TOTAL BRAKE FAILURE APRIL 13,2018 AT 9PM EASTERN STANDARD TIME. INCIDENT HAPPENED IN GREENVILLE, OHIO ON GARDENWOOD DR. HEADING WEST. STOPPED AT A 4 WAY STOP WITH NO INDICATION OF ANY KIND OF MUSHY BRAKES ETC. TOOK OFF FROM STOP AND ACCELERATED TO 25MPH THE POSTED SPEED LIMIT. WENT APPROXIMATELY 400 FEET, WHEN A RABBIT DARTED IN FRONT OF TRUCK. HIT THE BRAKES WITH MODERATE FIRM PRESSURE, BUT NOT EXTREME AND BRAKE PEDAL WENT TO THE FLOOR. HAD ZERO BRAKING FORCE. DUMB FOUNDED, I IMMEDIATELY TRIED TO FIND THE PARKING BRAKE PEDAL WITH MY LEFT BOOT IN THE DARK. AFTER 40 YARDS OF COASTING AND APPLYING THE PARKING BREAK WAS ABLE TO STOP THE TRUCK. THANK GOD FOR THE RABBIT, CAUSE THE ROAD DEAD ENDS INTO STATE ROUTE 118. THE BRAKE LINE FAILED UNDER DRIVERS SIDE DOOR NEAR FRAME AND RUNS TO THE MASTER CYLINDER ASSEMBLY. AFTER REMOVING LINES, THE LINES THAT LOOKED GOOD WERE BRITTLE IN SPOTS THAT ARE IMPOSSIBLE TO VISUALLY INSPECT WITHOUT REMOVING. TWO OTHER LINES THAT DIDN'T FAIL COULD BE EASILY SNAPPED IN TWO WITH ALMOST ZERO FORCE. ENTIRE BRAKE SYSTEM OTHER THAN THE STEEL LINES HAD BEEN REPLACED IN THE PAST 2YRS. POWER WASHED UNDER THE TRUCK AT A MINIMUM OF EVERY 6 MONTHS. SPRAYED WD 40 ON BRAKE LINES EVERY 6 MONTHS PAST 4YRS, DUE TO MECHANIC INFORMING ME THAT THE LINES COULD GO BAD ALONG FRAME AND THAT THEY ARE DIFFICULT TO REPLACE. THOUGHT I HAD DONE A GOOD JOB AT PREVENTING SUCH AN INCIDENT. HAVE EXTENSIVE MECHANICAL SKILLS FROM EXPERIENCE, HENCE I'M REPLACING ALL THE BRAKE LINES MYSELF. WAS A MAC TOOL DISTRIBUTOR IN THE PAST AND RAISED ON A FARM. LUCKY I HAD REPLACED THE REAR DISKS AND PARKING BRAKE SHOES, BECAUSE THEY ARE LESS THAN ADEQUATE TO STOP A FULL SIZED TRUCK IMO. I'M PISSED OFF THIS HAPPENED. THE LINES NEED REPLACED ON ALL THESE VEHICLES, BEFORE THEY FAIL AND HURT OR KILL INNOCENT PEOPLE.

COMPLETE AND SUDDEN BRAKE FAILURE WHILE PRESSING ON BRAKE PEDAL TO SLOW VEHICLE TO AVOID COLLIDING WITH VEHICLE AHEAD -VEHICLE WAS IN MOTION _OPERATOR PRESSED BRAKE PEDAL -BRAKE PEDAL TRAVELLED TO FLOOR AND VEHICLE DID NOT SLOW CERTIFIED MECHANIC DIAGNOSED PROBLEM AS BURST BRAKE LINE

ALL BRAKE LINES RUSTED . BRAKE LINES LEAKING FLUID . LOW BRAKE FLUID. WAS DRIVING ON HIGHWAY HAD PAY LOAD400 POUNDS.

AS PREVIOUSLY STATED I OWN A 2005 3500 HD SERIES CHEVY DIESEL TRUCK. THE TRUCK HAS LESS THAN 80,000 MILES ON IT AND HAS ALWAYS BEEN IN RELEIGH, NC. THE TRUCK HAS NOT BEEN IN A HEAVILY NORTHERN ROAD SALTED AREAS. LAST WEEK WHEN I WENT TO RUN AN ERRAND THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR BOARD. WHEN I INSPECTED THE BRAKE LINES THE REAR BRAKE LINE HAD RUPTURED. I FIXED THAT LINE AND WHILE TEST DRIVING THE TRUCK THE OTHER FOUR LINES TO THE ABS AND FRONT BRAKES ALSO RUPTURED. I HAVE VEHICLES THAT ARE UP TO THIRTY YEARS OLD THAT I DRIVE ON A REGULAR BASIS AND THEY STILL HAVE THEIR ORIGINAL BRAKE LINES THAT ARE IN GOOD WORKING ORDER. THE BRAKE LINES ON THIS TRUCK HAVE A LATENT DEFECT. THE DEFECT IS THE RESULT OF EITHER POOR DESIGN OR MATERIAL SELECTION OR BOTH. THE BRAKE LINES ARE PROBABLY NOT MANUFACTURED IN THE USA TO OUR STRICT STANDARDS , BUT MANUFACTURED IN EITHER CHINA, MEXICO OR INDIA TO LESS STRICT MANUFACTURING AND OSO STANDARDS. IF THE BRAKES HAD FAILED ON THE ROAD AND NOT IN THE DRIVEWAY IT COULD HAVE RESULTED IN TERRIFIC AND UNNECESSARY ACCIDENT. KEEP IN MIND THE TRUCK WEIGHS ALMOST 8000 LBS. AND TRAVELING AT 65 MPH THERE IS NOT MUCH THAT CAN STOP IT EXCEPT A CONCRETE WALL. THE ABOVE DESCRIBE ACCIDENT WHICH COULD ONLY BE CAUSED BY GENERAL MOTORS BASIC LACK OF INTEREST IN PUBLIC SAFETY AND WELFARE. GM SHOULD BE DECLARED RESPONSIBLE FOR MY THE BRAKE FAILURE AND THEREFORE FOUND RESPONSIBLE FOR THE REPAIRS TO MY TRUCK AND THE COUNTLESS OTHER TRUCKS OUT THAT HAVE YET TO FAIL. THE BRAKES FAILED NOT FROM A LACK OF INSPECTION AND MAINTENANCE, BUT RATHER FROM GM'S INTENTIONAL LATENT DEFECT.

2005 CHEVROLET SILVERADO 2500. CONSUMER WRITES IN REGARDS TO BRAKE FAILURE, LINES HAD TO REPLACED DUE TO RUST AND CORROSION. *LD *JS

I WAS COMING HOME ON A STATE HIGHWAY TRAVELING 45 MPH I TURNED ONTO MY HOME STREET AND I HAD NO BRAKES. LUCKILY I WAS 200 FEET FROM MY DRIVEWAY AND I COASTED AND TURNED INTO MY DRIVEWAY AND WAS ABLE TO STOP. I HAD IT TOWED TO A GM DEALER AND FOUND OUT ALL MY BRAKE LINES HAD RUSTED OUT. THE MECHANIC COULD NOT GET THE BLEEDER SCREWS OFF THE CALLIPHERS BECAUSE THE SCREWS WERE ALSO RUSTED OUT. WE ALWAYS UNDERCOAT OUR VEHICLES WHEN WE BUY THEM BRAND NEW SO NOTHING WOULD RUST OUT UNDER THERE. IN 2005 WE WERE TOLD BY OUR DEALER THAT IF WE UNDERCOAT WE WOULD LOSE OUR WARRANTY. THE MECHANIC ALSO TOLD US THAT THE NEW BRAKE LINES ARE ALL POLY COATED NOW, SO THEY WON'T RUST OUT ANYMORE. WHY WEREN'T THEY POLY COATED TO BEGIN WITH . THE EXPENSE WAS 1200.00 TO REPLACE THE BRAKE LINES PLUS THE TOWING FEE. THE MECHANIC TOLD US HE SEEN THIS IN 2002,2003,2004,2005 AND 2006 TRUCKS. 2007 HASN'T COME IN YET.