There are 4 owner-reported fuel system complaints for the 2005 Ford E-150in NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
TL* THE CONTACT OWNS A 2005 FORD E-150. THE CONTACT STATED THAT HE WAS ADVISED THAT THERE WAS A FUEL LINE LEAK IN THE HIGH PRESSURE HOSE WHILE ATTEMPTING TO HAVE A STATE INSPECTION COMPLETED. THE VEHICLE WAS REPAIRED ON SITE FOR THE HIGH PRESSURE HOSE. THE MANUFACTURER HAD NOT YET BEEN CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 33,000. UPDATED 02/14/12*LJ UPDATED 02/24/12
TL*THE CONTACT OWNS A 2005 FORD ECONOLINE 350. WHILE DRIVING APPROXIMATELY 65 MPH UP A HILL THE VEHICLE LOST POWER AND IT BECAME DIFFICULT TO ACCELERATE. THE FAILURE OCCURRED EVERY TIME THE VEHICLE WAS DRIVEN IN THE LAST TWO WEEKS. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS STATED THAT THE FAILURE WAS DUE TO DELAMINATION IN THE GASOLINE TANK AND THAT THE FUEL PUMP, OIL AND FUEL FILTERS WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 69,000.
THE VEHICLE, A FORD E350 6.0L DIESEL WOULD LOSE POWER WHILE ON THE HIGHWAY AND COME TO A COMPLETE STOP IN THE MIDDLE OF THE ROAD. AFTER WAITING ABOUT 20 MINUTES, SOMETIMES WOULD START UP BUT MOST OF THE TIME WOULD HAVE TO BE TOWED. THIS WOULD OCCUR WHENEVER THE VEHICLE IS DRIVEN FOR MORE THAN 20-40 MILES WHEN THE ENGINE IS WARMED. THIS HAS OCCURRED A TOTAL OF OVER 15 TIMES, EACH FAILURE HAVING A SMALLER TIME IN BETWEEN THAN THE ONE PREVIOUS. VERY DANGEROUS. ALMOST HIT A CAR TRYING TO GET ON THE SHOULDER BEFORE A COMPLETE FAILURE. WHENEVER THE ENGINE SHUTS OFF, I WOULD HAVE TO TRY TO GET ON THE SHOULDER DURING RUSH HOUR WHILE ON THE #1 LANE. THE SPEED WOULD STEADILY SLOW DOWN UNTIL IT COMES TO A COMPLETE STOP WHERE IT WOULD THEN SHUT OFF. THE STEERING WHEEL WOULD LOCK WHEN THE ENGINE SHUTS OFF. AS I WAS TRYING TO TURN INTO A STREET TO GET OFF HIGHWAY 29 SOUTHBOUND, I MADE IT TO THE SHOULDER AND TURNED. AS I WAS TURNING, THE ENGINE CUT OFF, THE STEERING WHEEL LOCKED, AND THE FRONT HALF OF THE VEHICLE WAS FACING ONCOMING TRAFFIC. THE VAN WOULD NOT START FOR FIVE MINUTES, WHICH CAUSED SEVERE TRAFFIC. ALMOST GOT HIT ON THE SIDE OF THE ROAD. THE DEALERSHIP HORRIBLY ATTEMPTED TO FIX THE PROBLEM. AFTER FIVE ATTEMPTS AND OVER 25 DAYS IN THE SHOP, THE FINALLY DECIDED TO GET A FORD "TECHNICIAN" TO FIGURE OUT WHAT WAS WRONG WITH IT. AFTER REPLACING THE FUEL INJECTORS AND FUEL PUMP THREE TIMES, THE FIGURED OUT THAT THE COATING FOR THE FUEL TANK FOR THE DIESEL CREATED PARTICULATES WHICH DEVASTATED THE FUEL SYSTEM. THEY WANT $2,000 TO REPLACE THE DEFECTIVE GAS TANK, ANOTHER (THIRD) FUEL PUMP, AND NEW INJECTORS. *TR
TL*THE CONTACT OWNS A 2005 FORD ECONOLINE. THE CONTACT STATED THAT SHE COULD SMELL FUEL INSIDE THE VEHICLE AND SMOKE ESCAPED FROM THE TAILPIPE. THE DEALER REPLACED THE LINER ON THE FUEL TANK TWICE. THE DEALER STATED THAT THE DIESEL FUEL ATE THROUGH THE LINING. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 78,000.
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026