1994 Ford F-150 Fuel System Problems

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE

TL* THE CONTACT OWNS A 1994 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING AT 40 MPH, THE VEHICLE SHIFTED GEARS INDEPENDENTLY WITHOUT WARNING. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE VEHICLE FUEL PUMPS WERE DEFECTIVE AND REPLACED THEM. THE CONTACT THEN STATED THAT WHILE TRAVELING AT 50 MPH, THE CONTACT SMELLED A BURNING ODOR COMING FROM THE VEHICLE. THE VEHICLE STARTED TO LOSE MOTIVE POWER WHILE ABS, BATTERY, AND CHECK ENGINE WARNING LIGHTS BECAME ILLUMINATED. THE CONTACT PULLED THE VEHICLE OVER AND HAD THE VEHICLE TOWED TO AN INDEPENDENT MECHANIC SINCE THE VEHICLE FAILED TO RESTART. THE MECHANIC DIAGNOSED THE VEHICLE WITH A DEFECTIVE COMPUTER SYSTEM WHICH WAS REPLACED. THE CONTACT SPOKE WITH KING COTTON FORD 965 US-51, COVINGTON, TN 38019 WHERE HE WAS INFORMED THAT THE VEHICLE WAS NOT SUBJECTED TO A RECALL. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER HAD NOT BEEN NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 130,000.

FUEL IS PUMPING OUT OF REAR TANK TO FRONT TANK CAUSING FUEL TO PUMP OUT OF FRONT FILLER CAP AND DOWN SIDE OF TRUCK CAUSING FIRE HAZZARD

TL* THE CONTACT OWNS A 1994 FORD F-150 WITH A DUEL GAS TANK. THE CONTACT CALLED ON BEHALF OF HER SPOUSE AND STATED THAT AS HE PULLED INTO A FUEL STATION, HE WAS MADE AWARE BY BYSTANDERS THAT FUEL WAS LEAKING FROM THE FUEL TANK. THE CONTACT STATED THAT UPON HER HUSBAND EXITING THE VEHICLE, HE NOTICED FUEL LEAKING FROM THE REAR TANK AND UPON OPENING THE FUEL CAP A SIZZLING NOISE WAS HEARD AS FUEL SPEWED OUT THE TANK. THE CONTACT STATED THAT THE FRONT FUEL TANK WAS LEAKING INTO THE REAR FUEL TANK. THE VEHICLE WAS NOT TAKEN TO AN INDEPENDENT MECHANIC OR DEALER FOR DIAGNOSES OR REPAIRS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT DID NOT OFFER ANY FURTHER ASSISTANCE. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 01I008000 (FUEL SYSTEM,GASOLINE) BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS APPROXIMATELY 152,000.

TL* THE CONTACT OWNS A 1994 FORD F-150. THE CONTACT STATED THAT WHILE FUELING THE REAR TANK, APPROXIMATELY ONE GALLON OF FUEL STARTED EMERGING FROM THE FRONT TANK. THE CONTACT STOPPED FUELING AND CALLED THE FUEL STATION ATTENDANT TO REPORT THE FUEL SPILL. THE CONTACT ALSO STATED NOTICING THE SMELL OF FUEL EMERGING OUT OF THE FRONT TANK WHEN REFUELING THE REAR TANK TWICE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE CONTACT DID NOT TAKE THE VEHICLE TO GET IT DIAGNOSED BUT CONTACTED THE DEALER BUTCH OUSTALET IN GULFPORT, MISSISSIPPI BY PHONE. THE DEALER ADVISED TO BRING THE VEHICLE IN FOR A DIAGNOSIS. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,524.

THIS IS AN A SERIOUS ONGOING PROBLEM. THIS FORD F-150 HAS DUAL GAS TANKS, FRONT AND REAR. IN THIS TRUCK THE FRONT TANK IS SOMEHOW GETTING OVER FILLED AS YOU DRIVE ALONG AND SPEWS FUEL. REMOVE THE CAP AND GAS GUSHES OUT. A LITTLE GOOGLING SHOWED THAT THIS HAS HAPPENED TO A LOT OF F-150S. HAVING HAPPENED TO A NUMBER OF THESE TRUCKS THERE MUST BE A RECALL OR AT LEAST A TECHNICAL SERVICE BULLETIN THAT SAID WHAT NEEDED TO BE DONE TO FIX IT. THIS MUST BE COVERED BY A SAFETY RECALL. MOST RECALLS SEEM TO BE FOR RELATIVELY MINOR ISSUES. THIS IS A SERIOUS ISSUE. MOST RECALLS DON'T FIX PROBLEMS THAT APPROACH THE HAZARD TO LIFE AND PROPERTY THAT WOULD BE ENDANGERED IF THE VEHICLE BURST INTO FLAME. [XXX] [XXX] OR TEXT TO [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).'*JB

TRUCK LEAKS GASOLINE WHEN BOTH TANKS ARE FULL. TOOK TO AN INDEPENDENT MECHANIC WHO DETECTED A PROBLEM WITH THE FUEL PUMP. REAR TANK PUMPS ITS FUEL TO THE FRONT TANK. WHEN THE FRONT TANK IS FULL, THE GAS LEAKS IN THE ENGINE COMPARTMENT IN AN AREA BENEATH THE BATTERY. THE 1993 FORDS WERE RECALLED FOR THIS ISSUE. BUILD DATE ON THIS TRUCK IS 01/94

TL* THE CONTACT OWNS A 1994 FORD F-150. THE CONTACT STATED THAT THE DUAL FUEL TANKS WERE LEAKING FUEL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT WHEN BOTH FUEL TANKS WERE FULL, THE FRONT TANK WOULD PUMP FUEL INTO THE REAR FUEL TANK DUE TO MALFUNCTIONING CHECK VALVES CAUSING FUEL TO OVER FLOW FROM THE FUEL GAP. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000. UPDATED 02/09/15*LJ UPDATED 9/11/17*CN

THIS VEHICLE HAS DUAL FUEL TANKS. THE FRONT TANK SUPPLIES GAS TO THE MOTOR. THE REAR TANK DOES NOT SEEM TO FUEL THE MOTOR. GAS FROM THE FRONT TANK IS FORCED INTO THE REAR TANK UNTIL IT IS PRESSURIZED TO THE POINT OF COMING OUT THROUGH THE CAP. IF THE CAP IS REMOVED, BOTH FUMES AND GAS SPILL OUT OF THE FILLER NECK. I AM READING NOW THAT THIS IS A PROBLEM WITH THIS VEHICLE DURING OR AROUND THE 1994 TIME FRAME. IS FORD ATTEMPTING TO CORRECT THIS PROBLEM? THIS IS NOT THE FIRST TIME I HAVE HAD THIS PROBLEM. IT HAS HAPPENED IN 2011, 2012, 2013 AND NOW IN 2014, BUT I'VE NEVER KNOWN THIS COULD BE A FACTORY DEFECT. *TR

TL* THE CONTACT OWNS A 1994 F-15. THE CONTACT STATED THAT GASOLINE FUEL WAS LEAKING FROM THE FUEL TANK. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSIS OR REPAIRS. THE MANUFACTURER WAS ALERTED OF THE FAILURE BUT STATED THAT THERE WAS NOT A RECALL FOR THE DEFECT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 141,000.

ON MONDAY I NOTICED A STRONG GASOLINE SMELL COMING FROM THE REAR TANK (DUAL TANK SYSTEM) OF MY TRUCK. TUESDAY AFTER SWITCHING GAS USE FROM THE FRONT TO REAR WHEN I STOPPED AT A LOCAL STORE, GAS WAS DRIBBLING AT A HIGH RATE OF SPEED OUT OF THE GAS CAP AREA FROM MY REAR TANK. BY THE TIME I GOT HOME PRESSURE CAUSED THE GAS TO PRACTICALLY EXPLODE OUT OF THE GAS CAP BY THE GALLONS. THE FIRE DEPARTMENT HAD TO BE CALLED TO ENSURE THAT MOVING THE TRUCK DID NOT START A FIRE AND TO CLEAN THE SPILL. AFTER RESEARCHING THE ISSUE, IT APPEARS THAT THERE WAS A RECALL THROUGH FORD FOR EARLIER DUAL TANK MODELS FOR THE SAME ISSUE (NHTSA CAMPAIGN ID NUMBER :93V125000). MANY OTHER 1994 F-150 OWNERS ARE HAVING THIS SAME ISSUE BUT A RECALL HAS NOT YET BEEN ISSUED (EXAMPLE: NHTSA COMPLAINT # 10533605). I ASSURE YOU THAT THIS WAS INDEED A HUGE FIRE HAZARD! ACCORDING TO YOUR FILES, IN 1993, FORD IS WELL AWARE OF THIS ISSUE THROUGH RECALL 93V-125. WHY HAVEN'T OTHER OWNERS WITH DUAL TANKS BEEN NOTIFIED? IN ADDITION, WHY HASN'T THERE BEEN ANOTHER RECALL FOR LATER FORD MODELS? *TR

TL* THE CONTACT OWNS A 1994 FORD F-150. THE CONTACT STATED HIS VEHICLE HAD DUEL FUEL TANKS AND WHILE IT WAS PARKED HE NOTICED FUEL LEAKING. THE CONTACT STATED WHEN THE BOTH FUEL TANKS WERE FULL THE FRONT TANK WOULD PUMP FUEL INTO THE BACK TANK. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 162,000. THE CURRENT APPROXIMATE MILEAGE IS 163,000. UPDATED 9/17/13*CN THE CONSUMER STATED WHEN BOTH TANKS WERE OVER HALF FULL, WHILE DRIVING, THE FRONT TANK WOULD RUN THE TRUCK AND AT THE SAME TIME, PUMP EXTRA FUEL INTO THE REAR TANK, CAUSING GAS TO OVER FLOW FROM THE GAS GAP, AND ONTO THE GROUND. UPDATED. 11/6/13

TL* THE CONTACT OWNS A 1994 FORD F-150. THE CONTACT STATED THAT FUEL SPILLED OUT FROM THE FILLER NECK WHILE REFUELING. THE CONTACT ALSO STATED THAT THE VEHICLE WAS EQUIPPED WITH DUEL FUEL TANKS AND FUEL OVERFLOWING FROM THE REAR FUEL TANK INTO THE FRONT FUEL TANK WAS THE CAUSE OF THE FAILURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC TEST. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 73,000.

THE STRAPS HOLDING THE FRONT FUEL TANK ONTO MY 1994 FORD F150 ARE CORRODING AWAY, CAUSING A SMALL GAS LEAK AND AN UNSTABLE TANK. THERE IS A CURRENT RECALL FOR THIS SAME PROBLEM ON THE FORD 1997-2004 F150 PICK-UP TRUCKS, BUT IT DOES NOT EXTEND BEYOND THOSE YEARS THOUGH IT SHOULD. *TR

TL* THE CONTACT OWNS A 1994 FORD F-150. THE CONTACT STATED THAT THE FUEL FILLER OVERFLOWED BECAUSE ONE OF THE DUAL FUEL TANKS WAS SENDING TOO MUCH FUEL TO THE OTHER TANK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, BUT THE MECHANIC WAS UNABLE TO ORDER THE PROPER PARTS NEEDED FOR REPAIR. THE VEHICLE WAS EQUIPPED WITH THE FUEL TANK FOR THE 1993 MODEL YEAR EVEN THOUGH THE VEHICLE WAS A 1994 MODEL. AN AUTHORIZED DEALER WAS NOTIFIED AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS 108,000.

TL* THE CONTACT OWNS A 1994 FORD F-150. THE CONTACT STATED THAT WHILE REFUELING THE VEHICLE, ALL OF THE FUEL LEAKED OUT FROM THE FRONT FUEL TANK. THE CONTACT LATER DISCOVERED THAT THE FUEL TANK STRAPS WERE CORRODED AND FRACTURED. THE VEHICLE WAS NOT INSPECTED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS UNAVAILABLE. THE CURRENT AND FAILURE MILEAGE WAS APPROXIMATELY 131,000.

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

1994 FORD F150 TRUCK EQUIPPED WITH 4.9L GASOLINE ENGINE AND DUAL FUEL TANKS TRANSFERS FUEL FROM ONE FUEL TANK TO THE OTHER RESULTING IN OVERFILL OF THE NON-OPERATING TANK RESULTING IN OVERFLOW PAST THE FILLER CAP. THE SPILLED FUEL CREATES A FIRE HAZARD. BELIEVED TO BE ASSOCIATED WITH PREVIOUS NHTSA RECALLS93V125000 AND 00V424000. *TR

FUEL CROSS FLOW PROBLEM.. FORD HAD A RECALL ON VEHICLES WITH PROBLEMS OF FUEL PUMPING INTO AN ALREADY FULL TANK WITH A TWO FUEL TANK SYSTEM. CHECK VALVES NOT OPERATING CORRECTLY AND FUEL WOULD BE PUMPED ONTO THE GROUND FROM THE VEHICLE. FORD CORRECTED THE PROBLEM WITH CERTAIN YEARS OF VEHICLES INCLUDING ONE OF MY PERSONAL VEHICLES . MY SON NOW WHO ALSO OWNS A SIMILAR VEHICLE THEY WILL NOT FIX THIS PROBLEM WITH AND IT IS A SERIOUS SAFETY ISSUE AS IT PUSHES FUEL (GASOLINE) ONTO THE GROUND AND INTO THE GARAGE WHERE IT BECOMES A POTENTIAL FIRE HAZARD. FORD HAS BEEN CONTACTED AND REFUSE TO CORRECT THE PROBLEM. *TR

1994 FORD F-150 HAS A LEAKY FUEL TANK DUE TO RUSTING TANK STRAPS. *TR