2002 Ford Focus Powertrain & Transmission Problems

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING, THE VEHICLE SLIPPED OUT OF DRIVE INTO NEUTRAL. THE CONTACT CALLED FAIRWAY FORD (2761 E STONE DR, KINGSPORT, TN 37660), AND INFORMED THE DEALER OF THE FAILURE. THE DEALER INFORMED THE CONTACT THAT HE HAD TO PAY A DIAGNOSTIC FEE. THE VEHICLE WAS NOT TAKEN TO A DEALER DUE TO THE DIAGNOSTIC AND REPAIR COSTS. THE CONTACT ALSO STATED THAT THE VEHICLE INDEPENDENTLY SHIFTED TO NEUTRAL WHILE STOPPED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VIN WAS NOT SUBJECTED TO A RECALL. THE FAILURE MILEAGE WAS APPROXIMATELY 137,000.

CAR PERIODICUALY LOOSES ALL POWER TO DASH BATERRY EVERYTHING COMPLETLY I'VE REPLACE BATTERY ALTINATOR CLUSTER LIGHT IT SEEMS IF I USE MY LIGHT IT HAPPENS MORE OR ANYTIME I STOP OR SLOW DOW IT STALLS AND WILL NOT START WITHOUT A JUMP THEN IT WILL BE GREAT AGAIN SOMETIMES FOR A DAY SOMETES A WEEK IT S VERY IRRADICUL AND THROTLE GETS STUCK REVING UP HIGH THEN OTHER TESTS IDLES WAY TOO LOW AND DOES

FORD DEALERSHIP IN WOODRUFF, WI REPLACED FRONT RIGHT DRIVE AXLE AND SEAL 4 TIMES BEFORE THEY GOT IT RIGHT AND THE LEAK STOPPED. THIS INITIAL LEAK WAS FOUND BY THE OWNER AFTER THE CAR WAS TAKEN IN FOR A FULL CHECK UPON PURCHASING INDICATING THE DEALERSHIP DID NOT INSPECT THE CAR AS THEY STATED AND WERE PAID TO DO. THE SAME DAY AFTER GETTING THE CAR BACK FOR THE LAST TIME SHIFTING PROBLEMS BEGAN TO OCCUR AND I HAD TO REPLACE THE OVERDRIVE SOLENOID BECAUSE THE CAR WOULD NOT SHIFT INTO OVERDRIVE. THIS SOLVED THAT PROBLEM BUT NOW THE CAR SHUDDERS BETWEEN 40-50 MPH AS IF IT IS SHIFTING BACK AND FORTH BETWEEN GEARS. NOTHING SHOWS UP ON A DIAGNOSTIC CHECK, MAY BE EXPENSIVE TORQUE CONVERTER PROBLEM. A LARGE NUMBER OF POSTS ON THE INERNET SHOW TRANSMISSION PROBLEMS AND SOLENOIDS ARE A COMMON PROBLEM WITH FORD FOCUS CARS AND UNFORTUNATELY SOME PEOPLE ARE LED TO BELIEVE THEY NEED A NEW TRANSMISSION WHICH THEY HAVE REPLACED PROBABLY DUE TO MISDIAGNOSIS AND AT A HUGE UNNECESSARY EXPENSE. *TR

THIS CAR WAS PURCHASED NEW BY GRANDMA. SHE SOLD IT TO HER GRANDSON THIS YEAR. IT IS "LIKE NEW" AND WAS ALWAYS KEPT IN AN ENCLOSED GARAGE. IT HAS HAD DEALER SERVICING. THE LAST 10,000 MILES IT HAS INTERMITTENTLY FAILED TO MAINTAIN AN IDLE. WHEN COMING TO A STOP THE CAR WILL OFTEN DIE. WE TOOK IT TO THE DEALER TWICE AND AN INDEPENDENT SHOP ONCE - EVERYONE THOUGHT IT WAS THE FUELING/EMISSION SYSTEM BUT THERE WERE NO ERROR CODES AND IT WAS DIFFICULT TO DIAGNOSE BUT BECAUSE IT ONLY HAPPENED ON OCCASION. THEN THE OVERDRIVE SOLENOID FAILED AND GAVE AN ERROR CODE. BY REPLACING THE SOLENOID THE IDLE PROBLEMS STOPPED. MY MECHANIC HAS A THEORY - THE OVERDRIVE SOLENOID WILL START TO FAIL WITHOUT GIVING AN ERROR CODE, DURING THIS PERIOD THE TORQUE CONVERTER WILL OCCASIONALLY STAY LOCKED-UP IN OVERDRIVE, THUS THE CAR WHEN JUST IDLING CAN'T OVERCOME THE TRANSMISSION RESISTANCE AND NOT IDLE PROPERLY OR STOP RUNNING, WHICH OURS DID. MANY DOLLARS WERE WASTED ON FUEL SYSTEM CHECKS AND CLEANINGS.BEFORE WE FOUND THE ANSWER - IT WAS ALSO VERY DANGEROUS. THIS PART IS VERY SMALL AND APPEARS TO BE POORLY MADE. FORD FORUMS SHOW IT WILL FAIL AGAIN AND AGAIN. *TR

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE CONTACT WAS ABLE TO COAST THE VEHICLE ONTO THE SHOULDER OF THE ROAD. THE VEHICLE WAS SUCCESSFULLY RESTARTED, BUT THE GEAR SELECTOR WOULD NOT SHIFT. THE VEHICLE WAS THEN TOWED TO A LOCAL REPAIR SHOP, WHO PERFORMED A DIAGNOSTIC TEST WHICH DISCOVERED THAT THE TRANSMISSION GEAR PIN WAS CORRODED. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 98,750.

THE BRACKET THAT HOLDS THE TRANSMISSION MOUNT AT THE REAR OF THE CAR, FAILED AND DROPPED THE TRANSMISSION DOWN ON TO THE REAR-TRANSAXLE AND DAMAGED MOTOR MOUNTS. THE BRACKET APPEARS TO BE MADE OF VERY FLIMSY METAL AND IS NOT AN ADEQUATE PIECE OF MACHINING FOR THE TASK HOLDING THE TRANSMISSION MOUNT. *TR

I OWN A 2002 FORD FOCUS WITH 54000 MILES ON IT AND JUST LAST WEEK HAD A PROBLEM WITH THE TRANSMISSION. WHEN THE CAR ACELERATED TO 30 MPH IT WOULD NOT ENGAGE INTO 3RD GEAR UNTIL YOU OUT MORE PRESSURE ON THE GAS. I TOOK IT TO A FORD DEALER AND THEY HAD IT FOR 1 1/2 DAYS AND CAME BACK WITH AN " I THINK IT'S A RING IN THE TRANSMISSION, BUT NOT FOR SURE" THEY WANT TO CHARGE ME OVER $400 TO TAKE THE TRANSMISSION OUT TO SEE IF IT'S THIS RING!! AND IF IT'S NOT THIS RING THEY THINK IT IS THEN I'M OUT $400+. I ALSO FOUND A WEBSITE ( CAR COMPLAINTS.COM) AND NOTICED THAT I'M NOT THE ONLY FOCUS OWNER WITH THIS PROBLEM. OTHER FOCUS OWNERS ON THIS WEBSITE HAVE HAD TO REPLACE THEIR TRANSMISSION 2-3 TIMES BETWEEN 60,000-100,000 MILES BECAUSE FORD CONTINUES TO PUT THE SAME TRANSMISSION IN ALL THEIR FOCUS'. I WOULD LIKE TO KNOW WHY A RECALL HASN'T BEEN CALL OUT ON THIS CAR WITH SO MANY COMPLAINTS. THIS IS A VERY BIG ISSUE AND I THINK IT NEEDS ATTENTION BEING THAT SO MANY FOCUS OWNERS ARE HAVING THE SAME PROBLEM. THANK YOU. *TR

WHILE DRIVING AT FREEWAY SPEEDS SUDDEN LOSS OF ACCELERATION AND SMELL OF BURNING FLUID. CAR WOULD NOT SHIFT BEYOND 2ND GEAR. TOOK TO DEALER AND WAS TOLD THAT THE 3RD AND 4TH GEARS WERE BURNT UP. REQ'D REPLACEMENT OF TRANSMISSION AT COST OF $4,000. VEHICLE MILEAGE WAS 78K AND WELL MAINTAINED. *TR

TL*THE CONTACT OWNS A 2002 FORD FOCUS ZX3. WHILE DRIVING 60 MPH, THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE BEGAN MOVING VERY SLOWLY. THE VEHICLE WAS TAKEN TO THE DEALER AND THE DIAGNOSTIC INDICATED FAILURE AT THE TRANSMISSION MAIN CONTROL BODY VALVE. THE DEALER REPLACED THE MAIN CONTROL VALVE. THE MANUFACTURER STATED THAT THERE WAS NO RECALL FOR THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 53,000. UPDATED 09/25/08 *BF UPDATED 09/26/08. *JB

CLUTCH LEAKS FLUID. FLUID RUNS DOWN STEM OF CLUTCH PEDAL, LOOSENING THE RUBBER PEDAL PAD, WHICH PROCEEDS TO FALL OFF IN CERTAIN SITUATIONS WHILE VEHICLE IS IN MOTION. ALSO CLUTCH FLUID IS SUPPLIED BY BRAKE FLUID RESERVOIR!!! THIS LEAK CAN POTENTIALLY CAUSE BRAKE FAILURE AS FLUID LEAKS OUT. *TR

TL*THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT THE GEAR WOULD NOT SHIFT OUT OF PARK. THE FAILURE OCCURRED TWICE IN THREE WEEKS. HE ALLOWED THE VEHICLE TO RUN FOR OVER AN HOUR; HOWEVER, THE GEAR WOULD STILL NOT SHIFT OUT OF PARK. THE VEHICLE CAN ONLY BE DRIVEN IF AN EMERGENCY BUTTON IS ENGAGED, WHICH ALSO DOES NOT ALLOW THE GEAR TO SHIFT OUT OF PARK. AN INDEPENDENT MECHANIC STATED THAT THE FAILURE WAS ELECTRICAL AND A WIRE THAT CONNECTS TO THE BRAKES NEEDED TO BE REPAIRED. THE VEHICLE WAS PURCHASED IN MAY OF 2007 WITH A 1,000 MILE OR 30 DAY WARRANTY. THE FUEL SYSTEM WAS UNKNOWN AND THE VIN WAS INVALID. THE CURRENT MILEAGE WAS 86,332 AND FAILURE MILEAGE WAS 86,302.

'02 FORD FOCUS ZX5 HAS SHOWN CONTINUOUS PROBLEMS WITH IGNITION. FIRST, THE KEY WOULD GET STUCK AND THE TRANSMISSION WOULD NOT SHIFT OUT OF 'P'. THEN, THE KEY WOULD INTERMITTENTLY GET STUCK IN THE IGNITION. THIS OCCURRED WITH INCREASING FREQUENCY, AND IT IS NOW STUCK PERMANENTLY. I HAVE NOT YET TAKEN IT TO GET FIXED, BUT BASED ON PHONE INQUIRIES TO REPAIR SHOPS IT WILL COST ME ANYWHERE FROM $200-500 TO GET IT FIXED. *TR

MY FOOT PAD ON MY CLUTCH PEDAL BECAME SLIPPERY DUE TO LEAKING HYDRAULIC FLUID OUT OF MY CLUTCH MASTER CYLINDER ON MY 2002 FORD FOCUS ZX3. *TR

THE GEAR SHIFT SWITCH THAT LOCKS THE CAR INTO PARK AND ALLOWS THE DRIVER TO REMOVE THE KEY IS FAULTY. THE DRIVER CAN PUT THE CAR IN PARK AND THEN PULL THE GEARSHIFT BACK TO REVERSE WITHOUT HAVING TO ENGAGE THE BUTTON ON THE GEAR SHIFT. ALSO, THE DRIVER IS UNABLE TO REMOVE THE KEY. THERE DOES NOT APPEAR TO BE A FIX OR RECALL ON THIS ISSUE AND THERE SHOULD BE, IT IS NOT SAFE AND THE CAR IS JUST NOT THAT OLD TO HAVE SUCH PROBLEMS. THE SAFETY FEATURE HAS FAILED AND MADE THE CAR UNSAFE. *TR

1. THIS HAPPENED UNDER MODERATE ACCELERATION TO GET ON THE FREEWAY AND WITH NO PRECURSORS OR INDICATORS. 2. THE VEHICLE MADE A LOUD POP. IMMEDIATELY AFTER THE POP THE ENGINE STALLED, AND WHITE SMOKE EMITTED FROM UNDER THE HOOD. UPON CLOSER EXAMINATION AFTER PUSHING THE VEHICLE OFF THE ROADWAY IT WAS FOUND THE FACTORY FORD PRESSURE PLATE ASSEMBLY EXPLODED AND SHOT SHRAPNEL THROUGH THE TRANSMISSION AND RIPPED A HOLE THROUGH THE TRANSMISSION COOLANT LINES. THE OIL AND COOLANT SPILLED ONTO THE HOT CLUTCH , LUCKILY AT THE SAME TIME, PREVENTING A FIRE AND JUST\ EMITTING STEAM. THE SHRAPNEL FROM THE TRANSMISSION HOUSING AND PRESSURE PLATE WAS FOUND THROUGHOUT THE ENGINE COMPARTMENT AND THE SURROUNDING ROAD. *AK 3. IT WAS BROUGHT TO MY ATTENTION SHORTLY AFTER THIS INCIDENT THAT FORD HAS A TSB ON THIS ITEM BUT NOT A RECALL. AFTER CONTACTING SVT AND FORD, I WAS NOTIFIED SINCE I HAD 52,000 MILES ON MY VEHICLE THEY WOULD NOT COVER THIS ITEM AND IT WAS UP TO ME. I REPLACED THE CLUTCH AND FLYWHEEL WITH AFTERMARKET UNITS AS THE FORD DEALER COULD NOT ASSURE ME THAT THEY WERE POST TSB (DIDN'T WANT THE SAME THING TO HAPPEN) THE TRANSMISSION WAS REPLACED WITH A USED ONE TOTAL COST WAS ABOUT $1600.00 I PERFORMED ALL THE LABOR AS I HAVE AN A&P LICENSE AND HAVE MORE THAN ENOUGH SKILL. THE OLD BELL HOUSING WAS AVAILABLE. I ALSO HAVE A LOT OF PICTURES AND A WITNESS, WAS IN ANOTHER CAR. *AK

CLUTCH ASSEMBLY HAS A LEAK OF FLUID INTO THE INTERIOR OF THE CAR (DOWN THE CLUTCH ARMATURE TO THE CLUTCH PAD AND TO FLOOR MAT, IF SIGNIFICANT LEAKAGE) WHICH HAS A) CAUSED THE CLUTCH PEDAL PAD TO BECOME SLIPPERY AND FALL OFF DUE TO THE FLUID SEEPING BEHIND THE PAD [AFTER MARKET REPLACEMENTS NOT AVAILABLE DUE TO RELATIVE YOUTH OF CAR, THEREFORE NECESSITATING SERVICE AT DEALER], B) CAUSES THE BRAKE LIGHT TO COME ON SPORADICALLY DUE TO A DROP IN BRAKE FLUID (CLUTCH HYDRAULICS SHARE A RESERVOIR WITH BRAKE SYSTEM), ALTHOUGH NO FINDING OF CORRESPONDING BRAKE TROUBLE CAN BE MADE [PROBLEM TEMPORARILY DISAPPEARS WHEN FLUID LEVEL TOPPED OFF] AND C) CAUSES SPORADIC CLUTCH "SOFTENING" AND DECREASED EFFECTIVENESS. ISSUE HAS BEEN BROUGHT TO THE ATTENTION OF BOTH DEALER AND INDEPENDENT SERVICE PROVIDERS SEVERAL TIMES, BUT NONE CAN FIND A FAULT WITH THE BRAKING SYSTEM AS INDICATED BY THE ERROR LIGHT AND THEREFORE NONE INDICATE THAT A TROUBLE EXISTS. THE LEAK IS NOT OBVIOUS UPON VISUAL INSPECTION OF THE BRAKING SYSTEM AND THE PROBLEM DOES NOT APPEAR TO HAVE A NEGATIVE IMPACT ON BRAKING POWER (UNLESS LEFT TOO LONG AND BRAKE FLUID LEVELS DROP SIGNIFICANTLY). UNABLE TO LOCATE PRECISE LOCATION OF LEAK (SUSPECT EITHER RESERVOIR OR SOME ASSOCIATED LINE TO CLUTCH HYDRAULICS) OR TO DETERMINE WHY ONLY CLUTCH SYSTEM APPEARS TO BE IMPACTED. 1) NO NOTICEABLE/KNOWN EVENTS LEADING TO FAILURE; UNCERTAIN HOW LONG CONDITION EXISTED PRIOR TO INITIAL DOCUMENTED PROBLEM 2) SEE FAILURE AND CONSEQUENCES NOTED ABOVE 3) NO CORRECTION IN PLACE YET AS DEALER SERVICE DOES NOT YET ACKNOWLEDGE PROBLEM AND DID NOT "FIND" PROBLEM AT RECENT 60K SERVICE WORK-UP (INCLUDED TOTAL SYSTEMS CHECK AND FULL BRAKE INSPECTION WITH FLUID TOP OFFS) PROBLEM WITH BRAKE LIGHT FIRING MANIFEST APPROXIMATELY EVERY TWO WEEKS (SINCE FIRST NOTED IN NOVEMBER 2006) DUE TO FLUID LOSS, PARTICULARLY WHEN TEMPERATURE DROPS BELOW 30 DEGREES FAHRENHEIT. ISSUE IS "RESOLVED" BY ADDING BRAKE FLUID TO RESERVOIR. *JB

CLUTCH PEDAL DISINTEGRATED, INVESTIGATED IT AND FOUND OUT THAT HYDRAULIC FLUID IS LEAKING FROM CLUTCH MASTER CYLINDER. DEALER SAID IT IS NOT COVERED BY WARRANTY. I THINK IT SHOULD NOT HAD WORN OUT PREMATURELY WHEN THE CAR HAVE ONLY 32500 MILES ON IT. *NM

THE TRANSMISSION SLIPS AND SHIFTS EXTREMELY ROUGH. OTHER TIMES WHEN THE TIMES COMES FOR THE TRANSMISSION TO SHIFT, THERE IS GREAT HESITATION. AT TIMES IT DOESN'T CHANGE UNTIL THE VERY LAST HIGH RPM. THE SHIFTING PATTERNS HAVE BEEN OFF COMPLETELY. HORSE POWER AS WELL AS TORQUE ARE LOST DUE THE FAULTY SHIFTING. *JB

IGNITION WILL NOT TURN. CLUTCH MASTER CYLINDER LEAKS. *JB

AFTER STOPPING AT A STOP LIGHT I WAS SHIFTING THROUGH THE GEARS ON MY MANUAL TRANSMISSION AND WHEN I WENT TO SHIFT IN TO 2ND GEAR, I MISSED 2ND AND ACCIDENTALLY WENT INTO 4TH BUT REALIZED IT BEFORE LETTING OFF THE CLUTCH, IT THEN GOT STUCK AND WOULD NOT MOVE FROM THAT GEAR. I COULD NOT GET ANYWHERE TO GET IT FIXED SO I WAS FORCED TO SIT ON THE SIDE OF A MAJOR ROAD IN 20 DEGREE WEATHER FOR MORE THAN 45 MINUTES. *JB