2003 Volkswagen Passat Fuel System Problems

The contact owns a 2003 Volkswagen Passat. The contact stated while driving at an undisclosed speed, the vehicle stalled. There were no warning lights illuminated. The vehicle was taken to the dealer, where it was diagnosed and determined that the fuel pump needed to be replaced. The manufacturer was made aware of the failure and informed the contact that the parts needed for the repair could not be found. The vehicle was not repaired. The contact related the failure to NHTSA Campaign Number: 07V375000 (Fuel System, Gasoline); however, the VIN was included but the vehicle was not repaired. The failure mileage was approximately 133,000.

The contact owns a 2003 Volkswagen Passat. The contact received notification of NHTSA Campaign Number: 06V017000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and confirmed that parts were not yet available. The manufacturer was made aware of the issue and confirmed that parts were not yet available. The contact had not experienced a failure. Parts distribution disconnect.

RECALL 26E5 VOLKSWAGEN NOT COMPLETED

FUEL TANK LEAKING WHEN FULL ON DRIVERS SIDE DIRECTLY UNDER REAR PASSENGER SEAT. WHICH HAPPENS TO BE WHERE MY CHILDREN SIT. IT LEAKS UNTIL IT'S A LITTLE OVER HALF FULL THEN STOPS.

I NOTICED A STAIN UNDER MY CAR WHILE IT WAS PARKED IN THE STREET. I FIGURED OUT THAT VW HAD A RECALL ON THE FUEL TANK VENT WHICH REQUIRED REPLACING THE WHOLE FUEL TANK. THE TANK RUNS ABOUT $922 AND IT TAKES UP TO 11 HOURS LABOR TIME. I STARTED A CHAT WITH A VWOA REP TO LOOK INTO THIS ISSUE. SHE SAID THERE ARE NO CURRENT RECALLS OR CAMPAIGNS ON MY VEHICLE AT THIS TIME. SHE ALSO STATED THAT MY CAR'S 26E5/R5 RECALL, IT COVERS ALL 1999-2005 PASSAT AND PASSAT WAGON (5TH GEN) EQUIPPED WITH GAS ENGINES. INSTALL UNDERBODY HEAT SHIELD(S): INSPECT/REPLACE FUEL LINE, FUEL TANK: UPDATE SOFTWARE, IF NECESSARY, HAD BEEN PERFORMED ON 03/12/09 BUT HAS NO SERVICE RECORD TO TELL ME WHAT WAS DONE. IT MAY NOT HAVE ACTUALLY BEEN REPLACED. SHE ALSO SAID VWOA WILL NOT FIX NOR HELP ME FIX IT. I FEEL THAT IF A RECALL FOR AS HUGE SAFETY ISSUE THAT THIS IS, SHOULD NOT FAIL IN THE SAME MANOR AS THE ORIGINAL PART DID. THAT TELLS ME THEY JUST REPLACED IT WITH THE SAME PROBLEM PART IN HOPES THAT THE CAR WOULDN'T BE IN USE BY THE TIME IT FAILS AGAIN. I AM INCLUDING A FEW PICS FOR EVIDENCE. THE EXAMPLE TANK PIC HAS BEEN OUTLINED WHERE THE FUEL LEAK IS ON MY CAR. THANK YOU, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

WHEN IN MOTION CAR DIED WHILE DRIVING

TL* THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED A FUEL LEAK FROM THE TOP OF THE TANK. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE TOP OF THE FUEL TANK WAS OLD AND A NEW TANK WAS NEEDED. THE CONTACT ALSO NOTICED PUDDLES OF FUEL WERE PRESENT APPROXIMATELY EIGHT TIMES SINCE SEPTEMBER. THE LEAK WORSENED TWO WEEKS AGO. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 139,000.

FUEL TANK IS LEAKING NEAR DRIVER SIDE REAR WHEEL. ADVISED BY DEALER VW OF NORTH SCOTTSDALE THAT THERE IS A FUEL LEAK ON TOP OF THE TANK AT THE FUEL TANK VENTILATION VALVE AND THAT THE TANK MUST BE REMOVED TO ASCERTAIN SOURCE OF THE LEAK. DEALER ADVISES TANK WAS REPLACED IN 2010 UNDER A RECALL CAMPAIGN. IT APPEARS THAT THIS CURRENT LEAK IS ASSOCIATED WITH RECALL #28417 AND NHTSA PE8008 AND 08V156000.

LESS THEN >100K MILES. PLASTIC FUEL LINE THAT RUNS ALONG FIREWALL WAS DAMAGED DUE TO SCREW WITH THREAD FACING ENGINE BAY, WHICH SITS RIGHT IN BETWEEN BOTH FUEL LINES. I SPOKE TO VW WHICH SAID THE RECALL HAD BEEN FIXED ON MY CAR IN 2012 (I AM SECOND OWNER), BUT THE SCREW THAT CREATES THE PROBLEM WAS NEVER REPLACED OR REMOVED. A LOCAL VW STEALERSHIP IS QUOTING ME 500+ FOR THE REPAIR ON A CAR WHO'S KBB IS 2000 IN PERFECT CONDITION (FAR FROM IT ;)

TL* THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. THE CONTACT SMELLED FUEL WHEN THE VEHICLE WAS STARTED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL LINE WAS FRACTURED AND LEAKED FUEL ONTO A PORTION OF THE ENGINE. THE CONTACT STATED THAT THE TECHNICIAN WAS UNABLE TO DETERMINE THE CAUSE OF THE FRACTURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE RECALL "EXPIRED". THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 191,000.

MY DAUGHTER DROVE THIS VEHICLE INTO MY GARAGE AND REPORTED TO ME THAT SHE SMELLED A STRONG ODOR OF GAS. I LOOKED AND NOTICED GAS DRIPPING ONTO THE FLOOR. I GOT DOWN AND INSPECTED THE AREA WHERE IT WAS COMING FROM AND NOTED THAT IT WAS FLOWING FROM THE TOP (OUT OF SIGHT) OF THE TANK. BACKED THE CAR OUT ONTO THE DRIVE AND PLACED A TOWEL UNDER THE AREA. CALLED THE DEALERSHIP AND SCHEDULED AN APPOINTMENT. BETTEN IMPORTS (VOLKSWAGEN DEALERSHIP) OF GRAND RAPIDS MI, INSPECTED IT AND I WAS INFORMED IT HAD A CRACK IN THE PLASTIC TANK THE LENGTH OF A DIME. THE DEALERSHIP RECOMMENDED THE TANK BE REPLACED AT A ESTIMATED COST OF $2,700. DUE TO THE EXTENSIVE COST I DID NOT ELECT TO HAVE THIS DONE AT THIS TIME. ONLY SEEMS TO BE AN ISSUE WHEN TANK IS FILLED TO MAX CAPACITY.

EVERY TIME I CRANK MY CAR IT SMELLS LIKE GAS. I WAS DRIVING DOWN THE ROAD AND SMOKE CAME OUT FROM UNDER THE HOOD WHEN I STOPPED AND LIFTED THE HOOD IT HAD A STRONG GAS SMELL.

TL* THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. THE CONTACT STATED THAT THERE WAS A FUME ODOR EMITTED INSIDE AND AROUND THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 180,000. THE VIN WAS NOT AVAILABLE.

TL* THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. WHILE REFUELING THE VEHICLE, IT STARTED TO LEAK FUEL FROM UNDERNEATH THE FUEL TANK. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 82,500. ...UPDATED 06-12-15 *BF THE CONSUMER STATED VW CUSTOMER SERVICE WAS ADVOCATING TO GET A NEW FUEL TANK INSTALLED FOR HIM AT NO COST. UPDATED 06/23/15*JB

NHTSA CAMPAIGN ID NUMBER: 08V156000 "FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE." NHTSA ACTION NUMBER: PE08008 THE CAR IS OOZING GASOLINE FROM TOP LEFT (DRIVER'S) SIDE OF GAS TANK. THERE IS A STRONG SMELL OF GASOLINE INSIDE AND OUTSIDE (OUTSIDE DUE TO A GAS PUDDLE). VW DEALER (VW DOWNTOWN LOS ANGELES) REFUSES TO GRANT THE REPAIR, ASKING FOR $140 INSPECTION FEE. VWOA REPRESENTATIVE SITES THE RECALL PERFORMED IN 2009. THE RECALL ( PE08008 ) ISSUED HAS 2 PARTS: 1) UNDERBODY HEAT SHIELD INSTALLATION. 2) "DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE." I SUSPECT THE SECOND PART WAS NOT FULFILLED, GIVEN THE EXACT NATURE OF MECHANIC FAILURE DESCRIBED. *TR

TL* THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. THE CONTACT STATED THAT THE VEHICLE WAS LEAKING FUEL FROM THE FUEL TANK. THE CONTACT TOOK THE CONTACT TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL TANK FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 120,000. UPDATED 05/11/16*LJ *CN

AS I WAS PARKING MY CAR IN THE SCHOOL PARKING LOT, A STRONG ODOR OF GASOLINE STARTED TO COME THROUGH THE VENTS. I OPEN THE HOOD AN A LINE BEHIND THE ENGINE BAY WAS SQUIRTING OUT GASOLINE DIRECTLY ONTO THE HOT SURFACE OF THE ENGINE. I CHECK ONLINE AND I SEE THAT THERE WAS APREVIOUS RECALL THE R5 RECALL BUT MANY OWNERS WERE BEING TOLD BY VOLKSWAGEN THAT IT'S NO LONGER COVERED OR THAT THERE VIN WASN'T COVERED EVEN THOUGH THE CAR WAS THE SAME YEAR ON THE RECALL. I CALLED VOLKSWAGEN ASWELL AND THEY MENTIONED TO ME THAT THERE WAS A RECALL BUT NO LONGER ACTIVE OR HAD BEEN SERVICED ALREADY. IT LEAKS WHEN IT'S ON OR NOT. *TR

RECENTLY HAD THE VEHICLE MAINTENANCE DONE, BROUGHT THE CAR HOME AND FOUND THAT WHEN IT COOLED AND ALL FLUIDS SETTLED OVERNIGHT, THE FUEL PUMP WAS HAVING TROUBLE- RESULTING IN CAR NOT STARTING. AFTER ONE HOUR OF TURNING THE KEY OVER-AND-OVER, THEN GIVING IT GAS, IT EVENTUALLY STARTED. EXCITED, I TOOK THE CAR OUT FOR A TEST DRIVE, IT STALLED IN THE MIDDLE OF A FOR WAY INTERSECTION. THANKFULLY I LIVE IN A VERY SMALL TOWN, IF THAT HAD HAPPENED ON A HIGHWAY THERE WOULD BE POTENTIAL FOR AN ACCIDENT. CONSIDERING I BOUGHT THIS CAR A COUPLE YEARS AGO, I DON'T FEEL I'M AT FAULT FOR NOT TAKING ADVANTAGE OF THE DEALERSHIPS RECALL AND IT'S IN MY BEST INTEREST TO INVESTIGATE FURTHER TO SEE IF I'M ELIGIBLE FOR THE FREE REPLACEMENT BY THE DEALER. I WOULD APPRECIATE SOMEONE GETTING BACK TO ME VIA E-MAIL OR TEXT MESSAGE(CANNOT MAKE OR RECEIVE PHONE CALLS) TOP LET ME KNOW AS SOON AS POSSIBLE. THANK YOU, VERY MUCH [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

TL* THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. THE CONTACT STATED THAT AFTER STARTING THE VEHICLE, IT WOULD STALL. THE FAILURE WAS INTERMITTENT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO DIAGNOSED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 06V017000 (FUEL SYSTEM, GASOLINE). THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

TL* THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. THE CONTACT STATED THAT THERE WERE GASOLINE FUMES EMITTING FROM OUTSIDE OF THE VEHICLE. THE FAILURE CONTINUED TO OCCUR OVER A PERIOD OF ONE WEEK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO STATED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN NUMBER 08V156000 (FUEL SYSTEM, GASOLINE); HOWEVER, THE FAILURE CONTINUED TO OCCUR. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 108,000.